Hackaday contributor and new homeowner [James Hobson] had a dilemma on his hands. He had rented a commercial drum sander to begin a floor refinishing project. Like many before him, James was a bit too aggressive with the drum sander in places. The uneven stripes didn’t show up until the sander was returned and the floor was stained. Renting the sander again would be an expensive prospect. There had to be a better answer…
That’s when [James] put on his [Hacksmith] cape and got to work. He built himself a DIY floor sander (YouTube Link) using four Ryobi orbital sanders, some scrap wood, and a bit of ingenuity. [James] screwed the four sanders to a plywood sub plate, then added a top plate with a handle. He even gave the sander its own outlet strip so he wouldn’t be dragging four power cords behind him.
[James] found that synthetic steel wool pads weren’t cutting through the floor very well, so he upgraded to 220 grit sandpaper. That did the trick, and the sander worked great. Now he won’t have to rent a drum sander when it comes time to refinish the first floor of his new house!
Continue reading “[James] and the Giant Floor Sander”
A simple room refinishing project lead [Kris] to his biggest hack yet, a floor inspired by MC Escher’s Reptiles print. Maurits Cornelis Escher is well known for his reality defying artwork. His lifelong passion was tessellation, large planes covered identical interlocking shapes. Triangles, squares, hexagons all interlock naturally. Escher discovered that if he cut out part of a shape and replaced it on the opposite side, the new shape will still interlock. In Reptiles, Escher created a lizard shape by modifying a hexagon. One side flipped over to become the nose, 4 others to become the feet, and so on. If the cuts are all made perfectly, the final shape would still interlock.
[Kris] was inspired by a photo of a commercial flooring project using small wooden reptiles as the tiles. He wanted to go with larger wooden tiles for his room. He knew his shapes had to be perfect, so he wrote a computer program to split the hexagon perfectly. Armed with art in DXF format, he went looking for a flooring company to help him. The silence was deafening. Even with artwork ready to go, none of the local custom flooring shops would take his job. Undaunted, [Kris] bought an older CNC machine. The machine was designed to be driven from MS-DOS via the parallel port of a Pentium II era PC. [Kris] substituted an Arduino running GRBL. After some GCode generation, he was cutting tiles.
The real fun started when it was time to glue the tiles down. With all the interlocking parts, it’s impossible to just glue one tile and have it in the perfect position for the next. In [Kris’] own words, “You have to do it all in one go”. Thanks to some family support and muscle, the flooring project was a success. Great work, [Kris]!
Sensacell created a unique interactive flooring system for the 2008 World Expo in Zaragoza, Spain. Comprised of 1000 LED panels, the 250 foot installation is covered in architectural glass and lights up in response to pressure. We like what different people are doing in this clip; from walking in a line to dragging a mop over the floor, the results are undeniably captivating and ultimately irresistible.