Food Safe Printing Techniques

December 7, 2020 by Al Williams 10 Comments

One thing that always provokes spirited debate around the Hackaday bunker is just how dangerous is it to use 3D printed plastic in contact with food. We mostly agree it isn’t a good thing, but we also know some people do it regularly and they don’t drop dead instantly, either. [Jakub] decided to do some testing and make some recommendations. There’s even a video explaining the results.

Unlike a lot of what we’ve read about this topic in the past, [Jakub’s] post is well-researched and does actual testing including growing bacteria cultures from cups used for milk. He starts out identifying the EU and US regulations about what you can call food-grade. There’s also recognition that while a base plastic might be safe for contact with food, there’s no way to know exactly what additives and other things are in the plastic to change its properties and color.

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Prusa Advises On Printed Medical Devices, Releases Face Shield

March 20, 2020 by Tom Nardi 37 Comments

Like everyone else, hackers and makers want to do something to help control the spread of COVID-19. The recent posts on Hackaday dealing with DIY and open source approaches to respirators, ventilators, and masks have been some of the most widely read and commented on in recent memory. But it’s important to remember that the majority of us aren’t medical professionals, and that even the most well-meaning efforts can end up making things worse if they aren’t done correctly.

Which is exactly what [Josef Průša] wanted to make clear about 3D printed medical equipment in his latest blog post. Like us, he’s thrilled to see all the energy the maker community is putting into brainstorming ways we can put our unique skills and capabilities to use during this global pandemic, but he also urged caution. Printing out an untested design in a material that was never intended for this sort of application could end up being more dangerous than doing nothing at all.

The nested design lends itself to mass production.

To say that he and his team are authorities in the realm of fused deposition modeling (FDM) would be something of an understatement. They know better than most what the technology is and is not capable of, and they’re of the opinion that using printed parts in respirators and other breathing devices isn’t viable until more research and testing is done

For example, how can we ensure the porous plastic parts are sterilized and not just serving as a breeding ground for bacteria? It’s hardly a new concern; the debate about printed objects in food contact applications has been going on for years.

The safest option is to only use printed parts for structural components that don’t need to be sterile. To that end, [Josef] used the post to announce a newly published design of a printable face shield for medical professionals. Starting with an existing open source design, the Prusa Research team used their experience to optimize the headband for faster and easier printing. They can produce four headbands at once on each of the printers in their farm, which will allow them to make as many as 800 shields per day without impacting their normal business operations. The bottleneck on production is actually how quickly they can cut out the clear visors with their in-house laser, not the time it takes to print the frames.

It’s easy to get excited when success stories featuring 3D printed medical devices are in the news, but that doesn’t mean you should be cranking out lifesaving devices with that roll of bargain PLA you’ve had sitting around the shop. As difficult as it may be for some of us to admit, the safest thing might be to let our spare CPU cycles do battle with COVID-19 instead.

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3D Prints And Food

October 17, 2017 by Al Williams 55 Comments

We recently ran a post about a cute little 3D printed elephant that could dispense booze. The design didn’t actually have the plastic touching the liquid — there was a silicone tube carrying the shots. However, it did spark a conversation at the secret Hackaday bunker about how safe it is to use 3D printed objects for food. In particular, when I say 3D printing, I’m talking fused deposition modeling. Yes, there are other technologies, but most of us are printing using filament laid out in layers with a hot nozzle.

There’s a common idea that ABS is bad in general, but that PET and PLA are no problem because there are food-safe versions of those plastics available. However, the plastic is only a small part of the total food safety picture. Let me be clear: I am not a medical professional and although my computers have run a few plastics plants in years past, I am not really an expert on polymer chemistry, either. However, I don’t use 3D printed materials to hold or handle food and while you might not drop dead if you do, you might want to reconsider.

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Build Your Own In-Fridge Soda Fountain

April 6, 2017 by Lewin Day 88 Comments

Who doesn’t love an ice cold soda? Lots of people, probably. This one’s not for them. It’s for those of us that are tired of having to go through the arduous process of manually opening a bottle and pouring a drink. Wouldn’t it be cool if you could have your own soda fountain at home? [Kedar Nimbalkar] thought so, and built a soda fountain that you can install right inside a fridge.

The system is based around using small pumps marketed as “6V DC air pumps” on Amazon. [Kedar] uses an indirect method of pumping the soda in this project. It’s a sad fact that it’s hard to find a cheap pump that’s safe to use with fluids for human consumption, and on top of that, many types of pump out there aren’t self-priming. This means the pump needs to be charged with fluid to work, which can make changing empty bottles a real pain.

Instead of pumping the fluid directly, the pumps instead push air into the top of the sealed soda bottles, which forces soda out of another tube in the bottle. This means that the pumps themselves don’t have direct contact with the soda which is a great design when working with stuff you’re going to put in your body. Following on from this careful design, the tubing selected is food safe. Unfortunately, even though the pumps don’t directly touch the soda itself, it’s highly unlikely the pumps chosen (designed for aquariums) are genuinely food-safe themselves.

When you’re building a beer funnel setup for Australia Day/4th of July/Other, using all manner of industrial or agricultural fittings may be a relatively low risk, as it’s a one-off exposure. But if you’re building a system handling products for human ingestion that you’re using on a regular basis, you really do want to make sure that the parts you use aren’t slowly poisoning you. There’s many ways this can happen — parts may corrode or react with substances in the food, plastics may outgas, or there may be lubricants in the parts that have toxic compounds in them. Just look what can happen if you drink wine out of a gun barrel — and that was from a single exposure!

Overall it’s a cool project, and one that would be especially fun and educational to do with children. Young humans are well known for their predilection towards sugary beverages, and have minds ready to be filled with knowledge about pumps, safe food handling practices, and of course, electronics. We also like [Kedar]’s use of commonly available materials, like a plastic food container for the enclosure. The project would be a great starter on your way to building a more complicated cocktail-mixing barbot. Video after the break.

We know peristaltic pumps are the go-to for safe liquid pumping. Anyone know a hacker friendly way of pumping air while ensuring all parts of the system are food safe? The most creative solution we’ve seen is to use breast pumps but it wasn’t ideal. Let us know your own tricks in the comments!

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