Automatically Designing 3D Printers From E-Waste

No one wants to design consumer electronics that last longer than a few years. This trend is an ecological disaster, with millions of tons of computers, printers, fax machines and cell phones ending up in landfills. In these landfills, all the lead and chemicals used to extract minuscule amounts of gold plating leech into the environment. Turning it all around is monumental, but reusing some of this waste can help make a difference.

[Masterperson] and [Maaphoo] have been working on a way to turn those tons of e-waste into something useful. They’ve come up with a framework for turning e-waste into 3D printers. With a clever application of Python and FreeCAD Macros, this project can generate a model of a 3D printer using motors, shafts, and bearings taken from discarded 2D printers.

Right now a printer can be configured by adding the parts you have on hand to a configuration file, running a Python macro in FreeCAD, and waiting until the macro generates the parts to build a cartesian bot. This macro also spits out the files for the parts that need to be printed, and can interface with Plater to optimize the placement of these printed parts on an existing printer.

It’s a very cool project, but it’s not done yet: the team is looking for help to refine the printer designs and possibly growing more designs than a simple cartesian bot. Anything that is explicitly designed to pick the meat off of 2D printers is a great idea, and turning those into real 3D printers is the cherry on top.

A Calculator with Free Software and Open Hardware

We’re fond of open source things here. Whether it’s 3D printers, circuit modeling software, or a global network of satellite base stations, the more open it is the more it improves the world around us. [Pierre Parent] and [Ael Gain] have certainly taken these values to heart with their open handheld graphing calculator.

While the duo isn’t giving away the calculators themselves, they are releasing all of the hardware designs so that anyone can build this calculator. It’s based on a imx233 processor because this chip (and most everything else about this calculator) is easy to source and easy to use. That, and there is a lot of documentation on it that is in the public domain. All of the designs, including the circuit board and CAD files for the case, are available to anyone who is curious, or wants to build their own.

The software on the calculator (and the software that was used to design the calculator) is all free software too. The calculator runs Linux (of course) and a free TI simulator environment in the hopes of easing the transition of anyone who grew up using TI’s graphing calculators. The project is still in a prototype phase, but it looks very promising. Even though the calculator can already run Pokemon, maybe one day it will even be able to run Super Smash Bros as well!

3D Printering: Making A Thing In FreeCAD, Part II


It’s time once again for another installment of a Making A Thing tutorial, where I design the same part, over and over again, in multiple 3D design software packages.

Last week we took a look at FreeCAD, a free, open source parametric modeller. It’s an amazingly powerful tool, and not it’s finally time to complete our model of a strange object ripped from the pages of an 80-year-old drafting textbook.

Here’s some links to previous Making A Thing tutorials, doe:

Read on for the second part of our FreeCAD tutorial

Continue reading “3D Printering: Making A Thing In FreeCAD, Part II”

3D Printering: Making A Thing In FreeCAD, Part I


I’ve been writing these tutorials on making an object in popular 3D modeling programs for a while now, and each week I’ve put out a call for what software I should do next. There is one constant in all those comment threads: FreeCAD. I don’t know if these suggestions reflect the popularity or difficulty of FreeCAD nevermind, it’s totally the difficulty.

FreeCAD is an amazing tool that, if used correctly, can be used to make just about any part, and do it in a manufacturing context. If you need a bauble that’s three times the size of the original, FreeCAD’s parametric modeling makes it easy to scale it up. If you’re designing a thumbscrew and want the head larger while keeping the threads the same, FreeCAD is for you. Basically, you can think of this as a graphical extension of the Thingiverse Customizer. Very powerful, very cool, and unlike a lot of CAD packages out there, free.

Our in-house, overpaid SEO expert (he’s really just a monkey someone trained to use a bullwhip) demands I link to the previous ‘Making a Thing’ tutorials:

The tutorial for FreeCAD continues below.

Continue reading “3D Printering: Making A Thing In FreeCAD, Part I”

Script lets you import Eagle boards for use in FreeCAD


[Christian Aurich] wanted to use his Eagle CAD circuit board design in a proper CAD program in order to design enclosures. There are already a few options along these lines, but they didn’t quite fit his needs so he developed a script to import Eagle boards into FreeCAD. The script is packaged as a python macro for FreeCAD.

In describing the shortcomings of what’s already out there [Christian] does mention the use of EagleUp to model boards in Google SketchUp. But he feels the way the data is produced by SketchUp makes these models work well with 3D printing, but says they’re not easy to use with mechanical design CAD software. He also feels that the photo-realistic renderings are useless when developing enclosures.

It’s worth mentioning that this approach is only possible because CadSoft’s migration to XML makes it dead simple to get at the data.