Auxiliary Display Makes Ham Radio Field Operations Easier

As popular as the venerable Yaesu FT-817 transceiver might be with amateur radio operators, it’s not without its flaws, particularly in the user interface department. [Andy (G7UHN)] is painfully familiar with these flaws, so he designed this auxiliary display and control panel for the FT-817 to make operating it a little easier.

There are a ton of ways to enjoy ham radio, but one of the more popular ways is to bust out of the shack and operate in the great outdoors. From the seashore to mountain peaks, hams love giving their rigs some fresh air and sunshine. The battery-powered, multimode, all-band FT-817 is great for these jaunts, but to fit as much radio into a small package as they did, Yaesu engineers had to compromise on the controls. Rather than bristling with buttons, many of the most-used features of the radio are buried within menus that require multiple clicks and twists to access.

[Andy]’s solution is a PCB bearing an Arduino Nano, an LCD screen, and a whole bunch of actual buttons. The board sits on top of the case and talks to the radio over a 8-pin mini-DIN cable using both documented and undocumented  CAT, or Computer Aided Transceiver commands. The LCD displays the current status of various features and the buttons provide easy access to changing them, essentially by sending keystrokes to the radio.

Hats off to [Andy] for tackling this project. The only other FT-817 hack we’ve seen before was useful but far simpler, and didn’t require KiCad, which [Andy] had to teach himself for this one.

Old Heatsink Lets Ham Push Duty Cycle For Digital Modes

Listen to the amateur radio bands long enough, and you’ll likely come to the conclusion that hams never stop talking. Of course it only seems that way, and the duty cycle for a transmitter operating in one of the voice modes is likely to be pretty low. But digital modes can up the duty cycle and really stress the finals on a rig, so this field-expedient heat sink for a ham transceiver is a handy trick to keep in mind.

This hacklet comes by way of [Kevin Loughin (KB9RLW)], who is trying to use his “shack-in-a-box” Yaesu FT-817 for digital modes like PSK31. Digital modes essentially turn the transceiver into a low-baud modem and thus messages can take a long time to send. This poses a problem for the 5-watt FT-817, which was designed for portable operations and doesn’t have the cooling fans and heavy heatsinks that a big base station rig does. [Kevin] found that an old 486 CPU heatsink clamped to a lug on the rear panel added enough thermal mass to keep the finals much cooler, even with a four-minute dead key into a dummy load at the radio’s full 5-watt output.

You may scoff at the simplicity of this solution, and we’ll concede that it’s far from an epic hack. But sometimes it’s the simple fixes that it pays to keep in mind. However, if your project needs a little less seat-of-the-pants and a little more engineering, be sure to check out [Bil Herd]’s primer on thermal management.
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