[Jason Knight], an intern at FabLab RUC, has worked hard for 9 months to make a sheet plastics shredder for HDPE and LDPE from things like plastic bags, bubble wrap and air cushion packaging with the goal of recycling the shredded plastic. Why shred these things? When broken down to smaller pieces they can be melted in a consumer grade oven (like where you cook your frozen pizzas) then molded into new objects or extruded into 3D printing filament.
We especially like his big homemade 1.1 inch (30mm) thick wooden gears, for transferring the rotation from the motor to the cutting shafts while giving a step up in torque. As you can see in the video below, the gears definitely add an extra look of power to the machine.
The blades are the shape you most often see in shredders, gear-like disks side-by-side with teeth cut from them that pull the plastic in while shredding it (in contrast to this lower-throughput experimental DIY shredder made with two steel pipes). [Jason’s] multiple teeth are a bit of work to fabricate — not only were all the teeth milled from sheet metal but they then had to be individually sanded to remove burrs from the edges. It was worth it, as this has no problem chewing waste plastics to pieces.
Shredders can be dangerous machines for wandering fingers so [Jason] added a few safety features. Those include a drawer that you open to insert your plastic into the shredding area and a guard that completely surrounds the gears. And both features include transparent plastic areas so that you can still watch the impressive working parts in action.
Continue reading “Scratch-Fabricated Plastic Gobbling Shredder Brings Recycling Home”
[Rjeuch] liked a wooden clock he saw on the Internet, but the gears were produced with a proprietary software tool. So he built his own version. Unlike the original, however, he chose to use a stepper motor to drive the hands.
The clock’s gears aren’t just for show, and the post does a good job explaining how the gears work, how you might customize them, and how they fit together. The clock’s electronics rely on an Arduino.
Continue reading “Gear Clock Uses Stepper Motor”
We tried to figure out how to describe the band [Wintergatan]. It took a lot of googling, and we decided to let their really incredible music machine do it for them. The best part? Unlike some projects like this that come our way, [Wintergatan] documented the whole build process in an eight part video series.
The core of the machine is a large drum with two tracks of alternating grey and black Lego Technic beams and pins. The musician sequences out the music using these. The pins activate levers which in turn drop ball bearings on the various sound producing devices in the machine. The melody is produced by a vibraphone. At first we thought the drum kit was electronic, but it turns out the wires going to it were to amplify the sound they made when hit. At the end of their travel the bearings are brought up to the hopper again by a bucket conveyor.
The final part count for the machine sits at 3,000 not including the 2,000 ball bearings rolling around inside of it. If you’ve ever tried to make a marble machine, then you’ll be just as impressed as we were that the machine only appeared to lose a few marbles in the course of a three minute song. Aside from the smoothness of the machine, which is impressive, we also enjoyed the pure, well, hackiness of it. We can spy regular wood screws, rubber bands, plywood, bits of wire, and all sorts of on-the-spot solutions. Just to add bonus cool, the whole project appears to have been built with just a bandsaw, a drill press, and a few hand power tools.
The machine is great, but we also really appreciate the hacker spirit behind it. When a commenter on a YouTube video told him he was a genius, he replied, “Thank you for that! But I do think, though, that it is mostly about being able to put in the time! I mean the talent of being stubborn and able to see things through are more important than the abilities you have to start with. If you work hard on anything, you will learn what you need and success! Its my idea anyway! So happy people like the machine!”. Which we think is just as cool as the machine itself. Video of the machine in action and part one of the build series after the break!
Continue reading “Incredible Marble Music Machine”
[Nguyen Duc Thang]’s epic 2100 Animated Mechanical Mechanisms is one of the best YouTube channels we’ve ever seen. A retired mechanical engineer, [Nguyen Duc Thang] has taken on an immense challenge: building up 3D models of nearly every imaginable mechanism in Autodesk Inventor, and animating them for your amusement and enlightenment. And, no, we haven’t watched them all for you, but we’re confident that you’ll be able to waste at least a couple of hours without our help.
If you’re actually looking for something specific, with this many mechanisms demonstrated, YouTube is not the perfect lookup table. Thankfully, [Nguyen Duc Thang] has also produced a few hundred pages of documentation (PDFs, zipped) to go along with the series, with each mechanism classified, described, and linked to the video.
This is an amazing resource as it stands, and it’s probably a good thing that we don’t have access to the 3D files; between the filament cost and the time spent shepherding our 3D printer through 2,100 mechanisms, we’d be ruined. Good thing we don’t know about the Digital Mechanism and Gear Library or KMODDL.
Thanks [alnwlsn] for the tip!
Continue reading “2,100 Mechanical Mechanisms”
We’ve featured a lot of clock builds, but this one, as the title suggests, is frickin’ amazing. Talented art student [Kango Suzuki] built this Wooden Mechanical Clock (Google translation from Japanese) as a project while on his way to major in product design. There’s a better translation at this link. And be sure to check out the video of it in motion below the break.
[Kango]’s design brief was to do something that is “easy for humans to do, but difficult for machines”. Writing longhand fits the bill, although building the machine wasn’t easy for a human either — he needed six months just to plan the project.
The clock writes time in hours and minutes on a magnetic board. After each minute, the escapement mechanism sets in motion almost 400 wooden cogs, gears and cams. The board is tilted first to erase the old numbers, and then the new numbers are written using four stylii.
The clock doesn’t have any micro controllers, Arduinos, servos or any other electronics. The whole mechanism is powered via gravity using a set of four weights. [Kango] says his biggest challenge was getting the mechanism to write the numbers simultaneously. While he managed the geometry right, the cumulative distortion and flex in the hundreds of wooden parts caused the numbers to be distorted until he tuned around the error.
Continue reading “Frickin’ Amazing Clock”
We were excited to learn that someone had started working with force sensors on filament extruders, especially after we posted about a recent development in filament thickness sensors.
[airtripper] primarily uses a Bowden extruder, and wanted to be a little more scientific in his 3D printing efforts. So he purchased a force sensor off eBay and modified his extruder design to fit it. Once installed he could see exactly how different temperatures, retraction rates, speed, etc. resulted in different forces on the extruder. He used this information to tune his printer just a bit better.
More interesting, [airtripper] used his new sensor to validate the powers of various extruder gears. These are the gears that actually transfer the driving force of the stepper to the filament itself. He tested some of the common drive gears, and proved that the Mk8 gear slipped the least and provided the most constant force. We love to see this kind of science in the 3D printing community — let’s see if someone can replicate his findings.
When the Red Bull Creation build days were past, [David] pulled us aside and asked if we wanted to see the mechanical hack he’s been working on. He built this rope braiding machine, which uses 16 bobbins, with help from his brother [Jed].
Ideas for projects always come from funny places. [David] came up with this one after finding a rope braiding machine at Ax-man Surplus. This outlet, located in the Twin Cities (Minneapolis/St. Paul, Minnesota) has been the origin for innumerable hacks. Just one that comes to mind is this electric scooter project from the ’90s.
[David] wanted to understand how the mechanism, which divides the bobbins up into groups of orbiting spools, actually works. It’s both mesmerizing and quite tough to visualize how it works without really getting in there and looking at the gearing. Thankfully you can do just that if he follows through with his plan to turn this into a kit.
In case you don’t recognize him, [David] was on the 1.21 Jigawatt’s team during this year’s Creation. We’ve also seen a couple of hacks from him in the past like this half-tone drum printer, and this bicycle frame welding jig.
Assembling the prototypes
Outfeed used to help with even braids
Machine being demonstrated