Innovating A Better Printing Platform

Just because you have a fancy new 3D printer doesn’t mean that innovation should stop there. Almost everyone has had a print go foul if the first layer doesn’t properly adhere to the printing platform — to say nothing of difficulty in dislodging the piece once it’s finished. Facing mixed results with some established tricks meant to combat these issues, [D. Scott Williamson] — a regular at Chicago’s Workshop 88 makerspace — has documented his trials to find a better printer platform.3D Printer Steel Print Plate 1

For what he had (a printer without a heated plate), painter’s tape and hairspray wasn’t cutting it, especially when it came time to remove the print as the tape wouldn’t completely come off the part. How then, to kill two birds with one stone? Eureka! A flexible metal covering for the printing plate.

Continue reading “Innovating A Better Printing Platform”

Glues You Can Use: Adhesives for the Home Shop

A while back I looked at lubricants for the home shop, with an eye to the physics and chemistry behind lubrication. Talking about how to keep parts moving got me thinking about the other side of the equation – what’s the science behind sticking stuff together? Home shops have a lot of applications for adhesives, so it probably pays to know how they work so you can choose the right glue for the job. We’ll also take a look at a couple of broad classes of adhesives that are handy to have around the home shop. Continue reading “Glues You Can Use: Adhesives for the Home Shop”

Powdered Glue Activates when Squished

Sometimes a hack needs something more than duct tape. Cyanoacrylate glue is great, if you don’t mind sticking your fingers together. But it doesn’t stick to everything, nor does it fill gaps. Epoxy is strong, but isn’t nearly as convenient. The point is, one type of glue doesn’t fit every situation, and that’s why you have to keep a lot of options.  [Syuji Fujii] of Japan’s Osaka Institute of Technology (and his colleagues) have a new option: a glue that goes on dry and sticks when squished.

According to New Scientist,  the researchers rolled spheres of a latex liquid in a layer of calcium-carbonate nanoparticles. The resulting spheres are a few millimeters across and pour easily. When put under pressure for a few seconds, the nanoparticles are pushed inside, and the sticky liquid contacts the surface. The source paper is also available if you want to read the gory details. Or you can cut right to the video below to see it in action.

If you don’t think glue is a good hacking material, you don’t know [Kevin Dady]. You can even glue wires if you really hate soldering, although we’d rather solder.

Continue reading “Powdered Glue Activates when Squished”

Tint your Epoxy Resin with Toner Powder

Epoxy resin is useful stuff. Whether for gluing stuff together or potting components, epoxy is a cheap and versatile polymer that finds its way into many hackish projects. But let’s face it – the stock color of most commercially available epoxies lacks a certain pizzazz. Luckily, [Rupert Hirst] at Tallman Labs shows us that epoxy is easily tinted with toner powder from a laser printer or copier.

Looking for a way to make his epoxy blend into a glue-up, [Rupert] also demonstrates that colored epoxy makes a professional looking potting compound. There’s just something about the silky, liquid look of a blob of cured black epoxy. [Rupert] harvested his toner powder from a depleted printer cartridge; only a smidgen is needed, so you should be able to recover plenty before recycling the cartridge. We’ve got to admit that seeing toner handled without gloves gives us the willies, though. And don’t forget that you can find cyan, magenta and yellow cartridges too if basic black isn’t your thing.

Sometimes it’s better to leave your epoxy somewhat clear, like when you’re potting an LED matrix for a pendant. But this neat trick might just spiff up your next project a bit.

[Thanks, Jake]

Welding and casting ABS

Anybody who has a 3D printer always has a ton of useless plastic lying around. Some of that plastic may be from useless baubles, but most of it is in bad prints, short bits of filament, and general scraps. [Luke] found an interesting way to put those ABS scraps to use, and ended up turning trash into valuable plastic parts.

Commonly sold as nail polish remover, acetone will turn anything made out of ABS into a puddle of plastic. [Luke] makes glue using the same process – he fills a small container half full of acetone and half with small bits of ABS. After a day or so, he has a nice thin glue that dries into solid ABS. [Luke] used this to create a 400mm long piece of extruded t-slot. We don’t know if it would be suitable to build a child RepRap from, but it would sure be an interesting experiment.

[Luke] also did a little bit of casting with his ABS glue. With a thicker solution of ABS and Acetone, he managed to make this ‘thing’. The entire process is explained over at Thingiverse, We can’t wait to see what can be done with this stuff.

Make Your Own Custom Hot Glue Sticks

Hot glue guns can be very handy tools for bonding all sorts of surfaces, while getting you accustomed to plastic burns. The one thing they lack though is color, and while yes, you can on occasion find colored glue sticks, there is usually only a limited selection and they cost way more than the normal amber or clear sticks.

[Ken] solves the blandness problem of hot glue sticks in his kitchen, as shown in this cool slideshow. In a melt and recast process, glue sticks and crayons in a 3:1 ratio are slowly heated on an electric stove in a old can. Metal tubing is lined with silicone parchment paper to act as a release agent. The now vivid and scalding hot glue is poured into the tube and left to cool.

You might be wondering how mixing colored wax into ethylene-vinyl acetate effects the glue’s strength . According to the author if you need  decrease the mix viscosity, you can add up to 10% paraffin wax by weight without effecting the bond strength. Color and viscosity control? Hot glue just keeps getting better!

Paper Craft Claw

Grab some stiff paper and get to work building your own paper claw. [Dombeef] posted the instructions to recreate the claw above because he was unsatisfied with his previous design which was flimsy and unable to pick up just about anything. This version is a bit larger and it internalizes all of the parts.

Being paper craft, you don’t need much in the way of materials or tools. A push-pin makes holes for the paperclip and wire which serve as the pivot points. Glue and some tape hold the rest of assembly together. You can see a video of the final product after the break. A shaft at the center closes the claw when pulled, and opens it when pushed to opposite way. This makes it perfect for that home-made crane game (or was that a claw game?)… as long as you’re not trying to pick up anything too heavy.

Continue reading “Paper Craft Claw”