Welding and casting ABS

Anybody who has a 3D printer always has a ton of useless plastic lying around. Some of that plastic may be from useless baubles, but most of it is in bad prints, short bits of filament, and general scraps. [Luke] found an interesting way to put those ABS scraps to use, and ended up turning trash into valuable plastic parts.

Commonly sold as nail polish remover, acetone will turn anything made out of ABS into a puddle of plastic. [Luke] makes glue using the same process – he fills a small container half full of acetone and half with small bits of ABS. After a day or so, he has a nice thin glue that dries into solid ABS. [Luke] used this to create a 400mm long piece of extruded t-slot. We don’t know if it would be suitable to build a child RepRap from, but it would sure be an interesting experiment.

[Luke] also did a little bit of casting with his ABS glue. With a thicker solution of ABS and Acetone, he managed to make this ‘thing’. The entire process is explained over at Thingiverse, We can’t wait to see what can be done with this stuff.

Make Your Own Custom Hot Glue Sticks

Hot glue guns can be very handy tools for bonding all sorts of surfaces, while getting you accustomed to plastic burns. The one thing they lack though is color, and while yes, you can on occasion find colored glue sticks, there is usually only a limited selection and they cost way more than the normal amber or clear sticks.

[Ken] solves the blandness problem of hot glue sticks in his kitchen, as shown in this cool slideshow. In a melt and recast process, glue sticks and crayons in a 3:1 ratio are slowly heated on an electric stove in a old can. Metal tubing is lined with silicone parchment paper to act as a release agent. The now vivid and scalding hot glue is poured into the tube and left to cool.

You might be wondering how mixing colored wax into ethylene-vinyl acetate effects the glue’s strength . According to the author if you need¬† decrease the mix viscosity, you can add up to 10% paraffin wax by weight without effecting the bond strength. Color and viscosity control? Hot glue just keeps getting better!

Paper Craft Claw

Grab some stiff paper and get to work building your own paper claw. [Dombeef] posted the instructions to recreate the claw above because he was unsatisfied with his previous design which was flimsy and unable to pick up just about anything. This version is a bit larger and it internalizes all of the parts.

Being paper craft, you don’t need much in the way of materials or tools. A push-pin makes holes for the paperclip and wire which serve as the pivot points. Glue and some tape hold the rest of assembly together. You can see a video of the final product after the break. A shaft at the center closes the claw when pulled, and opens it when pushed to opposite way. This makes it perfect for that home-made crane game¬†(or was that a claw game?)… as long as you’re not trying to pick up anything too heavy.

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Wire glue

wireglue2

[John P. Barker] writes up an interesting product called Wire Glue. This conductive adhesive is a paint-on alternative to soldering. At first it seems like a bizarre product but we can think of a few uses. Who hasn’t had a solder joint on a free-formed circuit break? One thing’s for sure, we’d recommend throwing a resistor into that LED circuit he’s working on.