Hacklet 109 – Complex 3D Printed Projects

If you can’t tell, we’re on a roll with 3D printers and printed projects this month. So far, we’ve covered printers, and simple functional 3D prints. This week we’re taking a look at some of the awesome complex 3D printed projects on Hackaday.io.

Complex 3D printed projects are things like robots, quadcopters, satellite tracking systems, and more. So let’s jump in and look at some of the best complex 3D printed projects on Hackaday.io!

dtto2We start with [Alberto] and Dtto v1.0 Modular Robot. Dtto is [Alberto’s] entry in the 2016 Hackaday Prize. Inspired by Bruce Lee’s famous water quote, Dtto is a modular snake-like robot. Each section of Dtto is a double hinged joint. When two sections come together, magnets help them align. A servo controlled latch solidly docks the sections, which then work in unison. Dtto can connect and separate segments autonomously – no human required. [Alberto] sees applications for a robot like [Dtto] in search and rescue and space operations.

bhmr

Next up is [Szabolcs Lőrincz] with Broke Hackers’ Model Railway. Anyone who’s read Steven Levy’s classic book ‘Hackers’ knows that model trains and hardware hacking go hand in hand. Unfortunately, model trains have gotten prohibitively expensive. Broke hackers’ model railway is the perfect solution. Nearly every part is 3D printed. The tracks are 3D printed sections with copper tape conductors. The locomotive has a 3D printed frame. Automated track switches use hand wound coils on 3D printed bobbins. This isn’t a dumb railway either – a Raspberry Pi controls the action, making sure the trains stay on time.

quadpodNext we have [Rob] with Quadrup3D, his 3D printed quadruped robot. Quadrup3D uses 12 beefy R/C style servos to move its four legs. An Arduino with a Bluetooth handles on-board processing. This robot is built from 25 individual 3D printed parts. From the center frame to the legs, just about every major structural piece has been spit out by an FDM desktop printer. [Rob] uses his  SpaceMouse Pro as a remote control unit. A laptop processes commands from the mouse and sends them to the robot. Using a control scheme like this allows [Rob] to quickly and easily experiment with different gaits and stances for his four legged friend.

lokiFinally we have [tlankford01] with LOKI 4G (Locate Observe Krack Isolate) 4th Gen. Who says you can’t 3D print your own drone? LOKI uses 3D printed parts for most of its major components. Carbon fiber rods act as the quad’s spine. Riding on these rods are 3D printed propeller guards, battery holder, and electronic enclosures. One of the most interesting parts is the 3D printed gimbal, used to stabilize aerial video. LOKI was used as a test mule for Project ICARUS, [tlankford01’s] poacher hunting 3D printed fixed wing drone.

If you want to see more awesome complex 3D printed projects, check out our new complex 3D printed projects list! If I missed your project, don’t be shy, just drop me a message on Hackaday.io. That’s it for this week’s Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Hacklet 108 – Simple Functional 3D Prints

We featured 3D printer projects on last week’s Hacklet. This week, we’re looking at a few awesome projects created with those printers. Trying to pick great 3D printed projects on Hackaday.io is a bit like staring at the sun. There are just way too many to choose from. To make things a bit easier, I’ve broken things down into categories. There are artistic prints, complex mechanical or electronic prints, and then there are simple functional prints, which is the topic we’re featuring today. Simple functional prints are designs which perform some function in the world. By simple, I mean they have only a few moving parts or electronic components. Let’s get right to it!

cornersWe start with [Scott] and L Extrusion Endcaps. Every Home Depot, Lowes, or hardware store has a selection of extruded aluminum. Typically there are a few flat bars, and some L brackets. L brackets are great, but they can be a pain to work with. Most of us don’t have the skills or the tools to weld aluminum, so nuts and bolts are the only way to go. [Scott’s] given us another option. He’s designed a set of 3D printable brackets that slip onto the ends of the brackets. The brackets make quick work of building boxes, racks, or anything with 90° or 45° angles.

 

earbudNext up is [Joe M] with 3D Printed Molds: Custom Silicone Earbuds. [Joe] had a set of Bluetooth earbuds he enjoyed, but the rubber tips left a bit to be desired. Not a problem when you have a 3D printer on hand. [Joe] measured the plastic part of his earbuds and the rubber tips from a different set he liked. A bit of CAD magic later, and he had a model for the perfect earbud tip. While he could have directly printed the tip in a flexible filament like NinjaFlex, [Joe] opted for a pure silicone tip. He printed molds, then mixed silicone caulk with cornstarch (as a catalyst). The resulting earbuds sound and feel great!

coil2Next we have [Jetty] with Highly Configurable 3D Printed Helmholtz Coil. Helmholtz coils are used to create uniform magnetic fields. Why would you want to do that? It could be anything from measuring magnets to cancelling out the effect of the earth’s magnetic field on a device being tested. [Jetty’s] wrote an OpenScad program which allows the user to enter parameters for their coil. [Jetty’s] program then calculates the coil’s magnetic properties, and outputs a printable .stl file. Building the coil is as simple as printing it and wrapping some copper wire. [Jetty] found that his coil was within 60nT (nanoTesla) of the expected value. Not bad for a bit of plastic and wire!

 

scope1Finally we have StickScope,  [SUF’s] entry in the 2016 Hackaday Prize. Like many of us, [SUF] loves his StickVise. Sometimes you need a bit of magnification to see those tiny 0201 resistors though. [SUF] had a cheap USB microscope on hand, so he designed StickScope, a USB microscope mount designed especially for the StickVise. Two 6mm steel rods are the backbone of the design. 3D printed clamps hold the system together like a miniature boom microscope. This is actually the third revision of the design. [SUF] found that the original design couldn’t be used with parts close to the bar which holds the microscope. A small jaw extender was the perfect tweak.

 

If you want to see more simple functional 3D printed projects, check out our new simple functional 3D prints list! If I missed your project, don’t be shy, just drop me a message on Hackaday.io. That’s it for this week’s Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Hacklet 107 – 3D Printing Projects

3D printers have forever changed the hardware hacker movement. From the original RepRap project on up through current commercial offerings, 3D printers have become an indispensable tool for hackers, makers, and engineers. While printers may not have started a desktop manufacturing revolution, they are a desktop prototyping evolution. It’s rare for a day to go by on Hackaday without a project that uses a 3D printed part in some way shape or form. These printers also continue to evolve, with new projects pushing the technology ever forward. This week’s Hacklet is all about some of the best 3D printer projects on Hackaday.io!

reprapWe start with [TTN] and Icepick Delta. [TTN’s] passion is creating 3D printers as cheaply as possible. The Icepick definitely succeeds at this. Icepick’s frame is made of wood. The motors are commodity steppers. Control is via the long proven Ramps 1.4 board, which can be picked up with drivers and an Arduino Mega clone for under $35 these days. A few ball bearings and metal parts fill out the vitamins of this design. Just about everything else is 3D printed in true RepRap style. The printer is currently running Marlin firmware, but [TTN] plans to move to Repetier in the future.

Even with these humble origins, Icepick manages to print at a very respectable 50 mm/s before frame flex becomes a problem.  Prints at 0.1mm layer height look great, on par with any current commercial printer.

strataNext up is  [Machinist] with 3D printer brain retrofit. Commercial 3D printers have been available for decades now. This means some of the older models are getting a bit long in the tooth. [Machinist] has a very tired 15 year old Stratasys Dimension 768. The mechanics of the Dimension are still in good shape, but the electronics have seen better days. [Machinist] is ditching all the old electronic hardware (and the DRM which goes with it) and setting this machine up with a Smoothieboard 5X. So far the Dimension has been gutted, and [Machinist] has gotten the monster stepper motors playing sweet music with his new control board. I can’t wait to see how this project progresses.

coffeeNext we have [jcchurch’s] Coffee Maker Delta 3D Printer. [jcchurch] has managed to convert an old Norelco coffee maker into a mini sized 3D printer. The warmer plate has even become a heated bed for ABS prints. Unlike Icepick up top, the aim of this design is to use as few 3D printed parts as possible. The idea is that this would be the first printer to build when you don’t have another printer handy. Think of it as a caffeinated RepStrap. According to [jcchurch], this printer has been running strong at Tropical Labs for over a year. You can even pull the delta assembly off and make a pot of coffee! The coffee maker printer is still somewhat of a teaser project. If you see [jcchurch] online, tell him to head over and give us more details!

linearFinally, we have [DeepSOIC] with linear stepper motor 3d printer. 3D printers all use good old fashioned rotary stepper motors. [DeepSOIC] is trying to eliminate all that rotary motion, along with the belts and pulleys required to convert to linear motion. Linear stepper motors can be thought of as regular stepper motors, just unrolled. They tend to be very expensive though, so [DeepSOIC] is building DIY versions. His first attempt was to print motor parts using BlackMagic3D’s ferromagnetic filament. This lead to a whole separate project to measure the permeability of the filament. Unfortunately, the filament isn’t permeable enough to act as a motor for a printer. [DeepSOIC] hasn’t given up though. This is the type of project we love – one that might not work out, but really gets people thinking. Check out the comment thread on the project to see Hackaday.io collaboration at work!

If you want to see more 3D printer projects, check out our updated 3D printer list! If I didn’t wake up early enough to catch your project, don’t be shy, just drop me a message on Hackaday.io. That’s it for this week’s Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Hacklet 106 – Robots That Teach

One of the best ways to teach electronics and programming is with hands-on learning. Get the concepts off the computer screen and out into the real world. Students of all ages have been learning with robots for decades. Many older Hackaday readers will remember the turtle robots. These little ‘bots would drive around drawing shapes created in the logo programming language. This week’s Hacklet is all about the next generation of robots that teach electronics, mechanics, programming, and of course, hacking. So let’s check out some of the best educational robot projects on Hackaday.io!

edubotWe start with [Tom Van den Bon] and Edubot Controller (Benny). Buying one or two robots can get expensive. Equipping a classroom full of them can break the bank. [Tom] is hoping to make robots cheaper and more accessible with Edubot, his entry in the 2016 Hackaday prize. Edubot rides on a 3D printed frame with low-cost gear motors for a drive system. Edubot’s brain is an STM32F042, a low-cost ARM processor from ST micro. The micro and motor drives are integrated into a custom board [Tom] designed. He’s has even begun creating lesson plans so students of various ages and skill levels can participate and learn.

microbotNext up is [Joshua Elsdon] with Micro Robots for Education. Big robots can be intimidating. They can also cause some damage when hardware and software created by budding engineers doesn’t operate as expected. Tiny robots though, are much easier to wrangle. [Joshua ] may have taken tiny to an extreme with these robots. Each robot is under 2 cm square. The goal is for each one to cost less than  £10 to produce. These micro bots have big brains with their ATmega328P micro controllers. [Joshua] is currently trying to figure out a low-cost way to produce wheels for these robots.

Next we have [shamylmansoor] with 3D printed mobile robot for STEM education. Robots are expensive, and international shipping can make them even more expensive. [Shamyl] is shooting for a robot which can be made locally in Pakistan. 3D printing is the answer. The robot’s chassis can be printed on any FDM printer. Wheels,and tires are low-cost units. Motors are RC servos modified for continuous rotation. The brains of the robot is an Arduino Mega 2560, which should provide plenty of inputs for sensors. [Shamyl] even included a solderless breadboard so students can prototype circuits and sensors right on the robot’s body.

 

plobotFinally we have [Rodolfo] with Plobot. Plobot is a robot designed for the youngest hackers – those from four to seven years old. [Rodolfo] designed Plobot to be programmed with RFID cards. Each card contains a command such as move forward, turn, start, and reset. Many of the language mechanics are inspired by the Scratch programming language. Plobot’s processor is a Sanguino, running [Rodolfo’s] custom code. An ESP8266 allows Plobot to be connected to the outside world via WiFi. [Rodolfo] has even created a custom over the air update system for Plobot’s firmware. Plobot has already been tested with students, where it made a great showing. We’re hoping both [Rodolfo] and Plobot do well in the 2016 Hackaday Prize!

If you want more mind hacking goodness, check out our brand new educational robot list! Did I miss your project? Don’t be shy, just drop me a message on Hackaday.io. That’s it for this week’s Hacklet, As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Hacklet 105 – More Mind and Brain Hacks

A mind is a terrible thing to waste – but an awesome thing to hack. We last visited brain hacks back in July of 2015. Things happen fast on Hackaday.io. Miss a couple of days, and you’ll miss a bunch of great new projects, including some awesome new biotech hacks. This week, we’re checking out some of the best new mind and brain hacks on Hackaday.io

We start with [Daniel Felipe Valencia V] and Brainmotic. Brainmotic is [Daniel’s] entry in the 2016 Hackaday Prize. Smart homes and the Internet of Things are huge buzzwords these days. [Daniel’s] project aims to meld this technology with electroencephalogram (EEG). Your mind will be able to control your home. This would be great for anyone, but it’s especially important for the handicapped. Brainmotic’s interface is using the open hardware OpenBCI as the brain interface. [Daniel’s] software and hardware will create a bridge between this interface and the user’s home.

 

biofeed1Next we have [Angeliki Beyko] with Serial / Wireless Brainwave Biofeedback. EEG used to be very expensive to implement. Things have gotten cheap enough that we now have brain controlled toys on the market. [Angeliki] is hacking these toys into useful biofeedback tools. These tools can be used to visualize, and even control the user’s state of mind. [Angeliki’s] weapon of choice is the MindFlex series of toys. With the help of a PunchThrouch LightBlue Bean she was able to get the EEG headsets talking on Bluetooth. A bit of fancy software on the PC side allows the brainwave signals relieved by the MindFlex to be interpreted as simple graphs. [Angeliki] even went on to create a Mind-Controlled Robotic Xylophone based on this project.

brainhelmetNext is [Stuart Longland] who hopes to protect brains with Improved Helmets. Traumatic Brain Injury (TBI) is in the spotlight of medical technology these days. As bad as it may be, TBI is just one of several types of head and neck injuries one may sustain when in a bicycle or motorcycle accident. Technology exists to reduce injury, and is included with some new helmets. Many of these technologies, such as MIPS, are patented. [Stuart] is working to create a more accurate model of the head within the helmet, and the brain within the skull. From this data he intends to create a license free protection system which can be used with new helmets as well as retrofitted to existing hardware.

mindwaveFinally we have [Tom Meehan], whose entry in the 2016 Hackaday Prize is Train Your Brain with Neurofeedback. [Tom] is hoping to improve quality of life for people suffering from Epilepsy, Autism, ADHD, and other conditions with the use of neurofeedback. Like [Angeliki ] up above, [Tom] is hacking hardware from NeuroSky. In this case it’s the MindWave headset. [Tom’s] current goal is to pull data from the TAGM1 board inside the MindWave. Once he obtains EEG data, a Java application running on the PC side will allow him to display users EEG information. This is a brand new project with updates coming quickly – so it’s definitely one to watch!

If you want more mind hacking goodness, check out our freshly updated brain hacking project list! Did I miss your project? Don’t be shy, just drop me a message on Hackaday.io. That’s it for this week’s Hacklet, As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Hacklet 104 – Test Equipment Projects

Hardware hackers love their test equipment. There are entire forums dedicated to talking about multimeters, oscilloscopes, signal generators, and other common bench tools. At times it seems we spend more time talking about our tools than actually using them. For some, off the shelf equipment is never quite good enough. These hackers, makers and engineers design and build their own test equipment. This week’s Hacklet is dedicated to some of the best test equipment projects on Hackaday.io!

test-tool-1We start with [Roman] and Handheld Electronic Test And Measurement Lab. [Roman] travels a lot, and often needs to bring a lab’s worth of tools with him. After suffering through several ‘random’ searches, he decided to design a simple tool that would cut down his packing, and not get him strip searched. The handheld lab packs a multimeter, low-frequency oscilloscope, data logger, waveform generator, and several other tools into a small package. The tool can be connected to a PC to display data and update settings. The on-board PIC24 handles all the hard work of taking measurements. Some careful analog design gives this tool 10 megohm of input impedance.

test-2Next up is [Jaromir Sukuba] with 10$ curve tracer. The only way to find out of that a transistor or diode really works as well as the data sheet suggests is to pull out your semiconductor curve tracer. Curve tracers are also perfect for matching transistors for projects like analog synthesizers. [Jaromir] built this quick and dirty tracer over the course of just two evenings. A dsPIC microcontroller runs the show, generating an IV curve by sending pulses through the device under test. Once the curve has been traced, the PIC displays the results on a TFT LCD module. The tracer is a bit limited with a max of 35V at 0.5 amps. Knowing [Jaromir] though, extending the range would only take another evening or two of work.

vlabtoolNext we have [Jithin] with A Versatile Labtool. This tool can do just about everything you could want – all in one box. From oscilloscope to frequency counter to multimeter to current source, and much more. Much like [Roman] up above, [Jithin] chose a Microchip PIC24 MCU as processing heart of his design. The Versatile Labtool connects to a PC via USB. If you’re not close to your PC, an ESP8266 module allows the unit to connect over WiFi. A PC isn’t required though. The on-board OLED is always available for quick measurements.

emtFinally we have [ZaidPirwani] with Engineer’s Multi Tool, his entry in the 2015 Hackaday Prize. [Zaid] started with the popular transistor tester codebase. He ported the code to his own hardware, an Arduino Nano and Nokia LCD. Making the port function required quite a bit more work than [Zaid] expected. He ended up going with a fresh repository and adding a bit of code at a time. Once everything was working, [Zaid] verified that his hardware design operated as expected with a good old-fashioned multimeter. Now that everything is working, [Zaid] is just about out of space on the little ATmega328. Next stop is a Teensy 3.2!

 

A special thank you goes out to [Jaromir Sukuba] for suggesting test equipment as the theme for this week’s Hacklet. You can find his projects and more on the new test equipment project list! If I missed your project, or if you have a suggestion for a future Hacklet theme, don’t be shy! Drop me a message on Hackaday.io. That’s it for this week’s Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Hacklet 103 – Piezo Projects

The piezoelectric effect is simple in its rules: Apply mechanical stress to a material and you generate an electric charge. The inverse is also true: Apply a voltage to a material, and it changes shape. This doesn’t work for everything, though. Only certain materials like crystals, some ceramics, and bone have piezoelectric properties. The piezoelectric effect is used quite a bit in electronics, so it’s no surprise that plenty of hacker projects explore this physical phenomena. This week’s Hacklet is all about some of the best projects utilizing the piezoelectric effect on Hackaday.io!

strumWe start with [miro2424] and StrumPad. Strumpad lets you play a MIDI instrument by strumming, just like a guitar. A music keyboard acts as the guitar fretboard here – keys can be pressed to choose notes, but no sound is generated. When the strumpad is strummed, six copper strips act as capacitive sensors. Touching the strips determines which notes will be played. A piezo disc hiding below the circuit board detects how hard the notes have been strummed or tapped. The ATmega328 running the strumpad then passes the velocity and note-on MIDI messages on to a synth.

stmNext up is [Dan Berard] with Scanning Tunneling Microscope. Inspired by a project from [John Alexander], [Dan] created his own Scanning Tunneling Microscope (STM). The key to an instrument like this is precise movement. [Dan] achieves that by using a normal piezo disk. These disks are used as speakers and buzzers in everything from smoke detectors to greeting cards, so they’re common and cheap. [Dan] cut his piezo disk electrode into quadrants. Carefully controlling the voltage applied to the quadrants allows [Dan] to move his STM tip in X, Y, and Z. Incredibly, this microscope is able to create images at the atomic scale.

touchboard[Thatcher Chamberlin] is next with Low-Cost Touchscreen Anywhere. [Thatcher] used a trio of Piezo disks to make any flat surface touch sensitive. The three sensors are placed at 3 corners of a rectangle. Touches with the rectangle will create vibrations in the surface that are transmitted to the piezo sensors. By measuring the vibration time of arrival, it should be possible to determine where the surface was touched. This kind of measurement requires a decent processor, so [Thatcher] is using the ARM Cortex-M0 in NXP’s LPC1114FN28. Initial tests were promising, but we haven’t heard much from [Thatcher] on this project. If you see him online, tell him to hurry up! We’re hoping to turn our parking lot into a giant electronic chess board!

contFinally, we have [Jose Ignacio Romero] with Low Power Continuity Tester. [Jose] used a Piezo element in a slightly more mundane way – as a buzzer. Who needs a whole multimeter when you’re just trying to check continuity on a few circuits? This continuity tester uses a PIC12LF1571 processor to find open and short circuits. The 5 10 bit ADC in the PIC is plenty of resolution for this sort of tester. In fact, [Jose] even included a diode test, which emits a short beep if the leads are placed across a working diode. The PIC processor uses so little power that this tester should run for around 800 hours on a CR2032 watch battery.

 

If you want to see more piezo projects check out our brand new piezo projects list! If I missed your project, don’t get buzzed! Drop me a message on Hackaday.io, and I’ll add it to the list. That’s it for this week’s Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!