Prusa Shows Us the New i3 MK2 3D Printer and Where the Community is Headed

Josef Prusa’s designs have always been trustworthy. He has a talent for scouring the body of work out there in the RepRap community, finding the most valuable innovations, and then blending them together along with some innovations of his own into something greater than the sum of its parts. So, it’s not hard to say, that once a feature shows up in one of his printers, it is the direction that printers are going. With the latest version of the often imitated Prusa i3 design, we can see what’s next.

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Hacker’s Toolbox: The Handheld Screw Driver

The handheld screw driver is a wonderful tool. We’re often tempted to reach for its beefier replacement, the power drill/driver. But the manually operated screw driver has an extremely direct feedback mechanism; the only person to blame when the screw strips or is over-torqued is you. This is a near-perfect tool and when you pull the right screwdriver from the stone you will truly be the ruler of the fastener universe.

A Bit of Screw Driver History:

The kind of fun you can have with really cheap bits.
The kind of fun you can have with really cheap bits.

In order to buy a good set of screw drivers, it is important to understand the pros and cons of the geometry behind it. With a bit of understanding, it’s possible to look at a screw driver and tell if it was built to turn screws or if it was built to sell cheap.

Screw heads were initially all slotted. This isn’t 100 percent historically accurate, but when it comes to understanding why the set at the big box store contains the drivers it does, it helps. (There were a lot of square headed screws back in the day, we still use them, but not as much.)

Believe it or not the "Robertson" screw came out before the phillips. Robertson just hated money and didn't want to license his patents. So it's only now that they're in common use again.
Believe it or not the “Robertson” screw came out before the Phillips. Robertson just hated money and didn’t want to license his patents. So it’s only now that they’re in common use again.

Flat head screws could be made with a slitting saw, hack saw, or file. The flat-head screw, at the time, was the cheapest to make and had pretty good torque transfer capabilities. It also needed hand alignment, a careful operator, and would almost certainly strip out and destroy itself when used with a power tool.

These shortcomings along with the arrival of the industrial age brought along many inventions from necessity, the most popular being the Phillips screw head. There were a lot of simultaneous invention going on, and it’s not clear who the first to invent was, or who stole what from who. However, the Philips screw let people on assembly lines turn a screw by hand or with a power tool and succeed most of the time. It had some huge downsides, for example, it would cam out really easily. This was not an original design intent, but the Phillips company said, “to hell with it!” and marketed it as a feature to prevent over-torquing anyway.

The traditional flathead and the Phillips won over pretty much everyone everywhere. Globally, there were some variations on the concept. For example, the Japanese use JST standard or Posidriv screws instead of Philips. These do not cam out and let the user destroy a screw if they desire. Which might show a cultural difference in thinking. That aside, it means that most of the screws intended for a user to turn with a screw driver are going to be flat-headed or Philips regardless of how awful flat headed screws or Philips screws are.

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One Man’s Awesome Collection Of Projects Done Over A Lifetime

[Robert Glaser] kept all his projects, all of them, from the 1960s to now. What results is a collection so pure we feel an historian should stop by his house, if anything, to investigate the long-term effects of the knack.

He starts with an opaque projector he built in the third grade, which puts it at 1963. Next is an, “idiot box,” which looks suspiciously like “the Internet”, but is actually a few relaxation oscillators lighting up neon bulbs. After that, the condition really sets in, but luckily he’s gone as far as to catalog them all chronologically.

We especially enjoyed the computer projects. It starts with his experiences with punch cards in high school. He would hand-write his code and then give it to the punch card ladies who would punch them out. Once a week, a school-bus would take the class to the county’s computer, and they’d get to run their code. In university he got to experience the onset of UNIX, C, and even used an analog computer for actual work.

There’s so much to read, and it’s all good. There’s a section on Ham radio, and a very interesting section on the start-up and eventual demise of a telecom business. Thanks to reader, [Itay Ramot], for the tip!

A Comparison of Early Graphics Cards

We have to admit, we expected to be bored through [The 8-Bit Guy]’s presentation, only to stay riveted through his comparison of early graphic card technology.

Some presentations get a bit technical, which isn’t bad, but what is so interesting about this one is the clear explanation of what the market was like, and what it was like for the user during this time. For example, one bit we found really interesting was the mention of later games not supporting some of the neat color hacks for CGA because they couldn’t emulate it fully on the VGA cards they were developing on. Likewise, It was interesting to see why a standard like RGBI even existed in the first place with his comparison of text in composite, and much clearer text in RGBI.

We learned a lot, and some mysteries about the bizarre color choices in old games make a lot more sense now. Video after the break.

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Wiring was Arduino before Arduino

Hernando Barragán is the grandfather of Arduino of whom you’ve never heard. And after years now of being basically silent on the issue of attribution, he’s decided to get some of his grudges off his chest and clear the air around Wiring and Arduino. It’s a long read, and at times a little bitter, but if you’ve been following the development of the Arduino vs Arduino debacle, it’s an important piece in the puzzle.

Wiring, in case you don’t know, is where digitalWrite() and company come from. Maybe even more importantly, Wiring basically incubated the idea of building a microcontroller-based hardware controller platform that was simple enough to program that it could be used by artists. Indeed, it was intended to be the physical counterpart to Processing, a visual programming language for art. We’ve always wondered about the relationship between Wiring and Arduino, and it’s good to hear the Wiring side of the story. (We actually interviewed Barragán earlier this year, and he asked that we hold off until he published his side of things on the web.)

The short version is that Arduino was basically a fork of the Wiring software, re-branded and running on a physical platform that borrowed a lot from the Wiring boards. Whether or not this is legal or even moral is not an issue — Wiring was developed fully open-source, both software and hardware, so it was Massimo Banzi’s to copy as much as anyone else’s. But given that Arduino started off as essentially a re-branded Wiring (with code ported to a trivially different microcontroller), you’d be forgiven for thinking that somewhat more acknowledgement than “derives from Wiring” was appropriate.

screenshots_comparo
See what we mean?

The story of Arduino, from Barragán’s perspective, is actually a classic tragedy: student comes up with a really big idea, and one of his professors takes credit for it and runs with it.

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Getting it Right by Getting it Wrong: RepRap and the Evolution of 3D Printing

The beginning of the DIY 3D printing movement was a heady time. There was a vision of a post-scarcity world in which everything could and would be made at home, for free. Printers printing other printers would ensure the exponential growth that would put a 3D printer in every home. As it says on the front page: “RepRap is humanity’s first general-purpose self-replicating manufacturing machine.” Well, kinda.

RepRapOneDarwin-darwin
Original Darwin. Photo: Adrian Bowyer, founder of RepRap.

Just to set the record straight, I love the RepRap project. My hackerspace put our funds together to build one of the first few Darwins in the US: Zach “Hoeken” came down and delivered the cut-acrylic pieces in person. I have, sitting on my desk, a Prusa Mendel with 3D parts printed by Joseph Prusa himself, and I spent a fantastic weekend with him and Kliment Yanev (author of Pronterface) putting it together. Most everyone I’ve met in the RepRap community has been awesome, giving, and talented. The overarching goal of RepRap — getting 3D printers in as many peoples’ hands as possible — is worthy.

But one foundational RepRap idea(l) is wrong, and unfortunately it’s in the name: replication. The original plan was that RepRap printers would print other printers and soon everyone on Earth would have one. In reality, an infinitesimal percentage of RepRap owners print other printers, and the cost of a mass-produced, commercial RepRap spinoff is much less than it would cost me to print you one and source the parts. Because of economies of scale, replicating 3D printers one at a time is just wasteful. Five years ago, this was a controversial stance in the community.

On the other hand, the openness of the RepRap community has fostered great advances in the state of the DIY 3D printing art. Printers haven’t reproduced like wildfire, but ideas and designs have. It’s time to look back on the ideal of literal replication and realize that the replication of designs, building methods, and the software that drives the RepRap project is its great success. It’s the Open Hardware, smarty! A corollary of this shift in thought is to use whatever materials are at hand that make experimentation with new designs as easy as possible, including embracing cheap mass-produced machines as a first step. The number of RepRaps may never grow exponentially, but the quality and number of RepRap designs can.

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FAXing in 1843

By 2016, it is evident the FAX machine has peaked. Sure, you still see a few. There are even services that will let you send and receive FAXes via Internet–which could mean no FAX machine was involved at all. But looking back, you have to wonder where it all started. Most people had never seen a FAX machine until the late 1960s or early 1970s. It was 1980 before there was a standard. Some, like hams and weather service employees, were using them even earlier. But would it surprise you to know that the first experimental FAX machine appeared in 1843?

Wait a minute. Bell didn’t even build a telephone until 1875 (the patent issued in 1876). Turns out the first FAX machines didn’t work with a phone. They worked over a telegraph wire.

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