For many years, factories have used PLCs for automated control over industrial equipment. These systems are usually expensive, proprietary, and generally incapable of being reprogrammed. [Oliver], an engineering student in Ireland created a system for factories to develop their own application-specific PLCs as a final project for Automation Engineering.
In-house PLC creation has many benefits for manufacturers, not the least of which is the opportunity for customization. Making your own PLCs also means no licensing fees and total control over equipment automation. This system is a complete setup including an HMI interface with touchscreen input and a SCADA system for remotely controlling various pieces equipment of equipment from a laptop.
[Oliver] built a metal frame out of industrial-grade strut channel to house an XP machine, two monitors, and the beautifully breadboarded PLC design station. It’s based around a PIC16F887 and includes rugged features expected of a system that never goes into sleep mode, like eight channels of opto-isolation. [Oliver] also developed an environment for engineers to easily program their custom PLCs through a simple HMI interface and ladder logic.