Fail Of The Week: Hackaday Writer Attempts XBox Repair

Like a lot of Hackaday readers, I pride myself on being “the fix-it guy” in my family. When something breaks, I get excited, because it’s a chance to show off my skills. It’s especially fun when something major breaks, like the fridge or the washing machine — repairs like that are a race against time, since I’ve got to get it fixed faster than it would take to hire someone to do it. I usually win the race; I can’t remember the last time I paid someone to work on something. Like I said, it’s a point of pride.

And so when my son came home on Thanksgiving break from his first semester away at college, eager to fire up his Xbox for some mindless relaxation from his biochemistry studies, only to be greeted with a black screen and no boot-up, it was go-time for me. I was confident that I’d be able to revive the dead box in time for him to have some fun. The fact that he’s back at school and the machine is still torn apart on my bench testifies to my hubris, but to be fair, I did get close to a fix, and may still yet get it done. But either way, the lessons I’ve learned along the way have been really valuable and worth sharing.

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BST-863 Hot Air Rework Station Teardown

[Voltlog] has had a 952 hot air rework station for a long time. You’ll recognize it when you see it — they are the ubiquitous soldering iron and hot air gun combination from China sold under numerous brand names. He didn’t think the old station was as good as some of the newer devices available, and did a teardown and review of the BST-863 station that can be had for well under $200. You can see the video below.

He was impressed with the build quality of the workpiece holder. It lets you store the hot air gun and keep it in standby mode. He liked the touchscreen, too, although the beeping seemed a bit annoying. However, in general, the operating noise was less than the older unit it replaced.

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Hands Free Hot Air Station

In an effort to ease the process of soldering Ball Grid Array (BGA) chips at home [Roger] rigged up a hands-free solution for his hot air equipment.

The main component in the build is an Aoyue hot air rework station that he already had in his workshop. He wanted an adjustable mount that would hold it steady when reflowing parts so he hit Amazon and bought a $14 articulated lamp. After ditching the funnel-shaped shade he bolted a cable clamp to the socket housing. This can be tightened on the hot air wand, with the spring tension of the lamp making it easy and quick to reposition the nozzle. [Roger] sent this project directly to our tips line and we’ve embedded the rest of the project images after the break.

If you’re looking for a more DIY rework solution you should checkout this hot air pencil hack. It uses a desoldering iron, a fish pump, and some metal mesh as a heat sink to put out a stream of very hot air.

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