[Eberhard] needed to flash several hundred ATMegas for a project he was working on. This was a problem, but the task did have a few things going for it that made automation easy. The boards the ‘Megas were soldered to weren’t depanelized yet, and he had a neat and weird bed of nails programming connector. There was also a CNC machine close by. This sounds like the ideal situation for automation, and it turns out the setup was pretty easy.
The boards in question were for FPV/radio control telemetry adapter and thankfully the assembly house didn’t depanelize the 40 PCBs on each board before shipping them out. A very cool ATMega flashing tool handled the electrical connections between the computer and the microcontroller, but a real, live human being was still required to move this flashing tool from one chip to the next, upload the firmware, and repeat the process all over again.
The solution came by putting a few metal pins in the bed of a CNC mill, 3D print an adapter for the flashing tool, and writing a little code to move the flashing tool from one chip to the next. An extremely simple app takes care of moving the programmer to an unflashed chip, uploading the firmware, and continuing on to the next chip.
There’s still some work to be done that would basically tie together the Gcode and AVRdude commands into a single interface, but even now a complete panel of 40 PCBs can be programmed in a little over 10 minutes. You can check out a video of that below.
Continue reading “Flashing Chips With A CNC”
The Chaos Computer Club, Europe’s largest association of hackers and hackerspaces, has been blocked by several UK ISPs as part of a government filter to block adult content.
Since July, 2013, large UK ISPs have been tasked with implementing what has been dubbed the Great Firewall of Britain, a filter that blocks adult content, content related to alcohol, drugs, and smoking, and opinions deemed ‘extremist’ by the government. This is an opt-out filter; while it does filter out content deemed ‘unacceptable’, Internet subscribers are able to opt out of the filter by contacting their ISP.
Originally envisioned as a porn filter, and recently updated with list of banned sexual acts including spanking, aggressive whipping, role-playing as non-adults, and humiliation, the British Internet filter has seen more esoteric content blocked from British shores. Objectionable material such as, “anorexia and eating disorder websites,” “web forums,” “web blocking circumvention tools”, and the oddly categorized, “esoteric material” are also included in the filter.
A site built by the Open Rights Group is currently tracking which ISPs blocking which domains. http://ccc.de is currently blocked by ISPs Three and Vodafone. Interestingly, this site – Hackaday – is blocked by the ‘Moderate’ British Telecom filter. The ‘Light’ BT filter – and all other British ISPs – still somehow let Hackaday through, despite posts about building shotguns cropping up from time to time.
UPDATE: Upon reflection, it comes to my attention that Brits have a choice of ISP.
[Thomas] tipped us about his latest project: a stand-alone AVR programmer module named ISPnub. As you can see in the picture above, it is a simple circuit board composed of a main microcontroller (ATmega1284p), one button and two LEDs. Programming a target is a simple as connecting the ISPnub and pressing the button. The flashing operation success status is then shown using the green/red LED.
ISPnub gets its power from the target circuit so no external power supply is needed. It works over a wide voltage range: 1.8V to 5.5V. The module also features a programming counter which can be used to limit the number of programming cycles. A multi-platform Java tool is in charge of embedding the target flash contents with the ISPnub main firmware. The complete project is open source so you may want to check out the official GitHub repository for the firmware and the project’s page for the schematics.
Atmel’s XMEGA series of microcontrollers are neat little pieces of hardware; with a very fast clock, a ton of IO, USB, and up to 8 UART ports, these neat little chips serve as a nice bridge between AVRs and PICs and the very powerful ARM chips coming out on the market. Unfortunately, the XMEGAs don’t use the extremely common ISP programming header found on just about every AVR dev board making them a bear to program. [Szu] over in Poland came up with a very easy way to program these chips, all while using the programming hardware you already have on hand.
[Szu]’s build uses a few resistors and diodes to break out a USBASP connection to the XMEGA’s PDI interface. On the software side of things, [Szu] wrote an update to the USBASP firmware to allow it to program PDI devices, and also has a patch for AVRdude to allow uploading firmware from the command line.
A very cool build, and one that allows for very, very powerful devices that build on the AVR code you’ve already written.
We’re happy to see Arduino enthusiasts championing the use of smaller hardware when the need for a full-blown ATmega-based board just isn’t there. [Chris] has been doing just that, using ATtiny85 chips in his projects. But he’s tired of hooking jumper wires to flash the sketches. He finally got around to etching this ATtiny85 programming adapter.
If the project is not pin hungry, an ATtiny85 can run Arduino sketches without the need to port the code. The best news is that the Arduino board you used to prototype the project can be used as the programmer for the standalone chip. Here that’s a Boarduino, and [Chris] laid out a double row of female pin headers for quick plug-in. To the right you can see the DIP socket for the target chip. Although this works perfectly well, we would have liked to also see the inclusion of a 2×3 AVR ISP programming header which could be used with the full range of AT chips.
Behold this ATtiny85 based EEPROM programmer. It seems like a roundabout way of doing things, but [Quinn Dunki] wanted to build to her specifications using tools she had on hand. What she came up with is an ATtinyISP USB programmer, pushing data to an ATtiny85, which then programs an EEPROM chip with said data.
The hardware is the next module for her Veronica 6502 computer build. When we last saw that project [Quinn] was planning to add persistent storage for the operating firmware. This will be in the form of an EEPROM programmed with this device. Using ISP and an ATtiny as a go-between means that she should have no problems reflashing the OS without removing the chip. But it all depends on how she designs the interface.
For example, she blew a whole bunch of time troubleshooting the device because garbage data was being written to the chip. In the end, having her manual bus programmer hooked up during the flashing operation was the culprit. Lesson learned, it’s onward and upward with the build.
We’ve been featuring [Quinn’s] projects a lot lately. That’s in part because they’re really interesting, but also because she does such a great job of documenting her experience.
The weekend is almost here and if you’re looking for an afternoon project consider building your own binary wall clock. [Emihackr97] built the one you see above using parts on hand, but even if you put in an order for everything, it won’t cost you much.
He used a cardboard box as the housing for the clock, marking a grid for the LEDs on the face and drilling holes to house them. Two columns for hours and another two for minutes let the clock display 24-hour time with alternate firmware for 12 hour time. Since there are two buttons – one to set hours, the other to set minutes – a little coding would make it possible to select between the two either by clicking both buttons at once, or holding down one button.
[Emihackr97] is driving the display with an ATmega48, which is a pin-compatible replacement for the ATmega168/328. Those chips are the type most commonly found on Arduino boards an indeed this project is running the Arduino bootloader, but uses an ISP programmer and breadboarded circuit to keep the costs low. There are plenty of pins to drive the 13 LEDs directly, making the soldering quick and painless. Check out a demo clip after the break.
If you’re successful at this build and get the itch for something with more style, there’s a ton of ways to spice up the look of a binary clock.
Continue reading “Build a binary wall clock for just a few bucks”