Last year, [Ben] found a good deal on iPad 3 LCD screens. He couldn’t resist buying a couple to play around with. It didn’t take him long to figure out that it’s actually quite simple to use these LCD screens with any computer. This is because the LCD panels have built-in Apple Display port interfaces. This means that you can add your own Display Port connector to the end of the LCD’s ribbon connector and just plug it into a computer. You’ll also need to hook up a back light driver, which [Ben] was able to find pre-made for around $35.
The hack doesn’t stop there, though. [Ben] wanted to have a nice, finished product. He laser cut an acrylic bezel for the LCD screen that was a perfect fit. He then milled out a space for the LCD to fit into. The acrylic was thick enough to accommodate the screen and all of the cables. To cover up the back, [Ben] chose to use the side panel of a PowerMac G5 computer case. He chose this mainly for aesthetics. He just couldn’t resist the nice brushed aluminum look with the giant Apple logo. It would be a perfect match to his Macbook.
Once the LCD panel was looking nice, [Ben] still needed a way to securely fasten it in the right place. He knew he’d want it next to his Macbook, so why not attach it directly to the Macbook? [Ben] got to work with his 3D printer and printed up some small plastic clips. The clips are glued to the iPad screen’s acrylic bezel and can be easily clipped on and off of the Macbook screen in seconds. This way his laptop is still portable, but he has the extra screen real estate when he needs it. [Ben] also printed up a plastic clip that turns the iPad’s USB power connector and the Display Port connector into one single connector. While this is obviously not required, it does effectively turn two separate plugs into one and makes the whole project that much more slick.
If you already have a 3D printer, you already have a machine that will trace out gears, cogs, and enclosures over an XY plane. How about strapping a laser to your extruder and turning your printer into a laser cutter? That’s what [Spiritplumber] did, and he’s actually cutting 3/16″ wood and 1/4″ acrylic with his 3D printer.
[Spiritplumber] is using a 445nm laser diode attached directly to his extruder mount to turn his 3D printer into a laser cutter. The great thing about putting a laser diode on an extruder is that no additional power supplies are needed; after installing a few connectors near the hot end, [Spiritplumber] is able to switch from extruding to lasing by just swapping a few wires. The software isn’t a problem either: it’s all just Gcode and DXFs, anyway.
There’s an Indiegogo for this, with the laser available for $200. Compare that to the Chinese laser cutters on eBay, and you can see why this is called the L-CHEAPO laser cutter.
[Robert] once built a quadcopter frame by sawing laminate floor tile. It worked, we’re taking the lack of pictures of this build as evidence of how ugly it was. His latest design used a much better looking material – laser cut plywood – and the finished product is very strong and lightweight, even compared to commercial frames made with glass or carbon fiber and epoxy.
Although the design went smoothly thanks to some Solidworks skills, actually cutting the frame from 3mm birch ply resulted in a few issues. The cheap laser cutter used for cutting include some bottom of the line software called LaserWorksV5. There is a kerf compensation feature, called ‘sew compensation’ in the software’s native Chinglish. The software would always crash whenever it tried to calculate the compensation for circles. [Robert] spent two hours figuring this problem out, and in the end needed to break out a piece of sand paper to get a nice interlocking fit.
The completed frame bolts together without any glue at all, and the best part about it is the weight – only 167 grams. Compare that to a similarly sized glass fiber frame, and [Robert]’s shaved at least 200 grams off his finished build.
Craigslist can be a good source for finding someone else’s abandoned projects. Besides being extremely jealous, you’ll agree that [Mike’s] find is atypical of the normal Craigslist listings. He scored a 75% complete group of laser cutter parts for $500. That included the XY frame, stepper motors, Gecko motor drivers, optics, and 40 watt CO2 laser tube. He paired the laser parts with another Craigslist find, a $15 desk. A few more parts and 3 weeks of tinkering later, [Mike] had a working DIY mutant Ikea Desk Laser Cutter.
The laser cutter has a 23 x 14 inch work envelope and is controlled via Mach3. The X Axis of the frame had a little bit of wobble in it so [Mike] added a THK linear rail and bearing to stiffen it up. To add a little bit of mistake proofing to the laser, [Mike] put a water flow sensor in the laser tube cooling system. The laser will not turn on unless water is pumping to cool the laser tube. Wrecking your laser tube by accident would be a total bummer!
Continue reading “Ikea Desk Laser Cutter Combo”
Laser cutters, 3D printers, CNC routers — they’re all great technology in the right hands, but unfortunately the learning curve sometimes puts would-be makers at a distance. [Anirudh] from MIT’s Media Lab is attempting to break down at least one of those barriers with his augmented laser cutter system called, Clearcut.
The system consists of a webcam, a projector, and a semi transparent work space on top of the laser cutter. By placing objects on the surface, the webcam can identify them, duplicate them with the projector, and then laser engrave them. In addition to the “copy and paste” idea of this, you can also use infrared emitting pens to physically draw your design on the work surface to be engraved. It starts to bridge the gap between complex CAD and pencil and paper, something anyone is capable of.
Continue reading “Augmented Laser Cutter Removes Design Technology Barriers”
The mirror in a laser cutter moves along an X Y axis. An Etch A Sketch moves its stylus along an X Y axis. Honestly, this laser cutter with Etch A Sketch controls is so obvious, we’re shocked we haven’t seen it before.
The Etch A Sketch interface is extremely simple – just two rotary encoders attached to laser cut knobs set inside a small, laser cut frame. The lines from the encoders are connected to an Arduino Pro Mini that interfaces with the controller unit on the laser cutter, moving the steppers and turning on the laser only when the head is moving. There’s an additional safety that only turns on the laser when the lid is closed and the water pump is running.
The circuit is extremely simple, and with just a few connections, it’s possible to retrofit the Etch A Sketch controller to the laser cutter in just a few minutes. Just the thing for a weekend hackerspace project.
Continue reading “Laser Cutter Becomes An Etch A Sketch”
Ah, the movies are an inspiration for so many projects. How many times have you seen a spy movie where a cutout in the pages of a book are hiding something? This was the inspiration which led [Paul] and his crew to try using a laser cutter to remove a handgun-shaped cutout from the pages. The fail began before the project even got started. The sacrificial book they had chosen was too thick to cut directly so they tore it in thirds for the cutting process.
The hijinks are portrayed well in the clip after the break. The infectious giggling as this first trace of the laser cuts the outline makes the video worth watching. As they try to go deeper, the success falls off rapidly. This makes for a great Fail of the Week discussion: Why can’t you cut through multiple layers of a book with a laser cutter? Is this merely a focal length issue that would be solved with a higher-end cutter or is there something else at play here. Let us know what you think by leaving a comment below.
Continue reading “Fail of the Week: Secret Agent-Style Book Hideaway”