When you have an MQTT broker receiving messages, you want to be able to see them. [Xose Pérez] already had a system set up that sent him notifications, but he had a pair of 32×16 LED matrices, so he decided to make a big, bright sign to let him know when he got an important message sent to the broker.
[Xose Pérez] had already built a laundry monitor which was sending messages to an MQTT broker so he wouldn’t forget his laundry sitting in the washing machine. To communicate with the broker, he used an ESP-12. He had already ported an Arduino library for the Holtek HT1362C display drivers used by the matrices to work with his driver board.
He wanted to try out SMD soldering so he built a custom PCB to hold the ESP-12, power supply, passive components, and a connector and he describes his methods and results. Instead of hardcoded messages, he wanted the system to be configurable and display messages coming in, not only from his laundry system, but also from other sensors. A web interface, built with jQuery and WebSockets, running on the ESP-12 allows the user to subscribe to a topic on the broker and show a customized name and value on the display when a payload is available.
All-in-all, [Xose Pérez] has posted a great tutorial in which he goes over the hardware he built, the libraries he used, SMD soldering, how he made the enclosure, and even his choice in IDE (PlatformIO). He also posted the software, board designs and enclosure models software and hardware on bitbucket. The end result is a great looking LED matrix that displays not only his laundry’s status, but also anything else he wants to from his MQTT broker.
If you want to try your hand with MQTT, the ESP8266 is a wonderful device for sensor nodes, and any Linux box (like the Raspberry Pi) makes an easy broker. Check out [Elliot Williams’] Minimal MQTT series and you will be up and running in no time.
[Mike Harrison] talked about designing and building a huge scale LED lighting installation in which PCBs were used as both electrical and mechanical elements, and presented at Electromagnetic Field 2016. The project involved 84,000 RGBW LEDs, 14,000 microcontrollers and 25,000 PCBs. It had some different problems to solve compared to small jobs, but [Mike] shared techniques that could be equally applied to smaller scale projects or applications. He goes into detail on designing for manufacture and assembly, sourcing the parts, and building the units on-site.
The installation itself was a snowflake display for a high-end shopping mall in Hong Kong in the 2015 Christmas season. [Mike] wanted a small number of modular boards that could be connected together on-site to make up the right shapes. In an effort to minimize the kinds of manufacturing and parts needed, he ended up using modular white PCBs as structural elements as well as electrical. With the exception of some minor hardware like steel wire supports, no part of the huge snowflakes required anything outside of usual PCB manufacturing processes to make. The fewer suppliers, the fewer potential problems. [Mike] goes into design detail at 6:28 in the video.
For the connections between the boards, he ended up using SIM card connectors intended for cell phones. Some testing led to choosing a connector that matched up well with the thickness of a 1.6mm PCB used as a spacer. About 28,000 of them were used, and for a while in 2015 it was very hard to get a hold of that particular part, because they had cleaned everyone out! Continue reading “SIM Card Connectors and White PCBs Make Huge LED Snowflakes Happen”
“Should you answer a rhetorical question?” But anyway, the answer is that you can never have enough LEDs. At least that’s what [Adam Haile] at maniacallabs seems to think. So far, he’s up to 3,072.
We’ve reported on a previous big-LED build of [Adam]’s before, called the “Colossus”. And while this current display is physically smaller, it’s got a lot more LEDs. And that means a lot more, well, everything else. Weighing in at roughly 500W when full-on, with 175-part 3D printed frame and diffuser elements and driven by three Teensy 3.2 microcontrollers driving shift registers, this display is capable of putting out 60 frames per second of blinding RGB LED goodness.
The designs, adapter boards, and animation code will be posted once they’ve “had a chance to clean things up a little”. Here’s hoping that’s soon! [Edit: Code and designs are here. Thanks Adam!]
If you’re in the greater Washington DC area, you can even swing by the NoVA Maker Faire in Reston to check it out in person. If you do, tell ’em Hackaday sent you.
Continue reading “How Many LEDs are Too Many?”
Last year at the 2014 NC Maker Faire, Manical Labs brought a large LED display. Blinking LEDs and pixel animations are always welcome, but at 24 inches square this build was impressive, but it wasn’t impressive enough. This year, [Adam] at Manacal Labs wanted to go bigger. Much bigger. This build is called Colossus, and at two square meters and with 1250 individual LEDs, this LED display is a colossal build.
When building a big LED display, an enormous amount of planning pays off in dividends. The backbone of this project is a sheet of 3/8″ plywood, ripped down to 1 meter by 2 meters. 1250 half-inch holes are drilled in this sheet over four or five very long and very tedious evenings. The LEDs are installed in the thousand or so holes, and a grid of foam core board encases each individual LED.
One of the biggest problems with large arrays of LEDs is the sheer scale of it all. If one LED pixel draws 60mA, 1250 pixels means a draw of 75 Amps. This current will melt most wires, so the power is delivered over custom made copper bus bars. Driving this display with a reasonable refresh rate is another important consideration; WS2812 lights, with an 800kHz signal over one wire, is far too slow for a huge display. Instead of the 2812s, [Adam] went with LPD8806 LEDs that can be clocked at 30MHz. This is controlled with two AllPixels, effectively making this two displays acting as one. It all comes together in a very big LED display. You can check out a video of it below.
Continue reading “Doubling Down on a Big LED Display”
[Harry] wrote in with his hack of the Crayola Light Designer. The Light Designer is a pretty unique toy that lets kids write on a cone-shaped POV display with an infrared light pen. [Harry] cracked one open and discovered it has a spinning assembly with a strip of 32 RGB LEDs for the display and a strip of photodiodes to detect pen position. These were ripe for the hacking.
The spinning assembly uses several slip ring connections to send power and data to the spinning assembly. [Harry] connected a logic analyzer to several of the connections to determine which lines were clock, data, and frame select (the strip is split into 2 16-led “frames”). He went on to reverse-engineer the serial protocol so he could drive the strips himself.
Instead of reverse-engineering the microcontroller on the product’s PCB, [Harry] decided to use a Leostick (Arduino Leonardo clone) to control the LEDs and spinner. He mounted the Leostick on the shaft of the spinning assembly, and powered it over the slip ring connections. After adding some capacitance to make up for noisy power from the slip rings, [Harry] had the POV display up and running with his own controller. Check out the video after the break to see the hacked POV display in action.
Continue reading “Hacking the Crayola Digital Light Designer”
In a fit of awesome salvaging, [Piet] picked up a huge, 16 character, 2 line display. It’s monstrous, designed for outdoor installations; road signs, train stations, and the like. It also draws 23 Watts when nothing is being displayed, making this the perfect piece of salvaged equipment to reverse engineer.
The display was originally connected to a computer running proprietary software. The protocol between the display and computer is also proprietary, giving [Piet] the choice of either reverse engineering the protocol, or reverse engineering the hardware and building a new driver board. For anyone with a soldering iron, the second option is the simplest.
Disassembling the display, [Piet] found each character in the display was its own board with a 7×14 array of pixels, each with four LEDs. The rows and columns of each character are addressed with a shift register, and with an Arduino, [Peit] got a single character working.
The Arduino would struggle to display all the characters in the display, so a Raspi was pulled out, a driver and frame generator written, and the whole thing connected to Twitter It’s a beautifully display that draws 200 Watts when its scanning the pixels, and a wonderful reuse of disused hardware. Video below.
Continue reading “Reverse Engineering A Huge LED Display”
[David Donley] has wanted to make a LED matrix for a while now, and has decided to finally pull the trigger — after all, that many LEDs certainly aren’t cheap!
He’s using a set of 16 Adafruit 8×8 NeoPixel LED Matrices (almost $600 worth of LEDs) and a BeagleBone Black to control them. To mount the LED matrices he bought a sheet of 6061-T6 aluminum for two purposes — one to act as a giant heatsink, and two, to look cool. All he had to do was drill some holes in the sheet for the connectors, and then use 3M 300LSE double-sided adhesive to stick the NeoPixels to the surface. The result is a border-less display that looks clean and professional.
To power the array he’s using a 5V 90A power supply — at full brightness these LEDs can consume around 325W, or 65A at 5V! Taking notes from the opensource LEDscape code on GitHub he’s made his own software to control the display — stick around after the break to see it in action.
Continue reading “Aluminum LED Matrix Looks Professionally Made”