Hacking a scale to test rocket motors

[David Steeman] sent us this project. He uses a consumer scale to measure rocket engine thrust. He wanted to be able to map the thrust curve of his homemade rocket motors to determine whether they are meeting the design goals. It does this by measuring the force applied by the rocket engine via a microcontroller that records it in a text file on a computer. He then analyzes this data in an Excel spreadsheet.

The sensors were harvested from a consumer scale while the rest of the electronics were built by hand. He’s using a PIC 18F2550 microcontroller which has a built in USB interface. He has breakdowns of each piece with detailed information on how it works as well as some nice pictures. There is also a list of future improvements that he would like to do such as increasing sample speed, integrating it with the ignition, and decreasing the physical size. Files for the schematic, firmware, and excel spreadsheet are available for download at the bottom of the page, so keep scrolling down.