Lunar Rover Is No Toy

When you think of Tomy — more properly, Takara Tomy — you think of toys and models from Japan. After all, they have made models and toys as iconic as Transformers, Thomas, Jenga, Boggle, and Furby. They also made figures associated with Thunderbirds and Tron, two favorites in our circles. However, their recent design for SORA-Q is no toy. It is a tiny lunar rover designed at the request of JAXA, the Japanese space agency. The New Yorker recently posted about how this little rover came about.

The SORA-Q looks a bit like a modern Star Wars drone or — if it could fly — a training drone from some of the older movies. The rover caught a lift from a SpaceX Falcon 9 towards the moon with the Hakuto-R M1 lander. Another SORA-Q is scheduled to touch down later this year.

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Short Video Recaps A Long Tradition Of Space Hacks

Human spaceflight has always been, and still remains, a risky endeavor. We mitigate risk by being as prepared as we can. Every activity is planned, reviewed, and practiced long before any rocket engines are ignited. But space has a history of not cooperating with plans, and thus there is a corresponding history of hacks to get missions back on track. YouTube space fan [Scott Manley] recaps some of his favorites in How a $2 Toothbrush Saved the ISS and Other Unbelievable Space Hacks.

The introduction explained this compilation was motivated by the latest International Space Station drama, where an elusive air leak has finally been tracked down. Air leaks are obviously much more worrying in a space station than in, say, a bicycle tire. Thus there exists a wide array of tools to track down leaks but they couldn’t find this one. Reportedly the breakthrough came from an improvised airflow visualization tool: leaves from a cut-open tea bag. Normally small floating particles are forbidden in space because they might end up in troublesome places. (Eyes, noses, onboard equipment…) Apparently the necessity of the hack outweighed the rules here.

Tea leaves are but the latest in a long line of hacks devised in the course of space missions, because things don’t always go according to the original plan. Or even any of the large volume of contingency plans. Solutions have to be cobbled together from resources on hand, because when we’re in space, what we brought is all we have. From directly editing production code during Apollo 14, to a field-built replacement fender for the Apollo 17 Lunar Rover Vehicle (top picture), to the $2 toothbrush pressed into service as metal debris cleaner. The mission must go on!

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32C3: 3D Printing On The Moon

How do you resist this talk title? You can’t! [Karsten Becker]’s talk about what kinds of 3D printers you’d use on the moon is a must-see.

[Part-Time Scientists] was a group of 35 people working on a mission to the moon. Then they won the qualifying round in the Google Lunar XPRIZE, got a bunch of money, and partnered with some heavy corporate sponsors, among which is Audi. Now they’ve added eleven full-time employees and updated the name to [PT Scientists]. (They’re taking applications if you’re interested in helping out!)

3d_printing_on_moon-shot0026A really neat part of their planned mission is to land near the Apollo 17 landing site, which will let them check up on the old lunar rover that NASA left up there last time. The science here is that, 45 years on, they hope to learn how all of the various materials that make up the rover have held up over time.

But the main attraction of their mission is experimental 3D printing using in-situ materials. As [Karsten] says, “3D printing is hard…but we want to do it on the moon anyway.”

3d_printing_on_moon-shot0027One idea is to essentially microwave the lunar regolith (and melt it) . This should work because there’s a decent iron component in the regolith, so if they can heat it up it should fuse. The catch with microwaving is directivity — it’s hard to make fine details. On the plus side, it should be easy to make structures similar to paved roads out of melted regolith. Microwave parts are robust and should hold up to launch, and microwaving is relatively energy efficient, so that’s what they’re going to go for.

But there are other alternatives. The European Space Agency is planning to bring some epoxy-like binder along, and glue regolith together in layers like a terrestrial cement printer. The problem is, of course, schlepping all of the binder to the moon in the first place.

And then there are lasers. [Karsten] talked lasers down a little bit, because they’re not very energy efficient and the optics are fidgety — not something you’d like to be supporting remotely from earth.

The final option that [Karsten] mentioned was the possibility of using locally-generated thermite to fuse regolith. This has been tested out on earth, and should work. [Karsten] thought it was an interesting option, but balls of hot thermite are potentially tough on rovers, and the cost of mistakes are so high that they’re going to put that off for a future mission.

In the end, the presentation ran only thirty minutes long, so there’s a great Q&A session after that. Don’t go home once you hear the audience clapping!

Amazing Chassis Hacks

[Crabfu] pulled off some great chassis work on top of a remote control drivetrain. His most recent build turns the tiny traveler into a lunar rover complete with passenger and a communications array. For this he’s sourced the parts from a toy but boosted the realism with hand-painted details that leave us in awe. His previous project sourced the body from a model truck kit. Once again, it’s the paint work that makes us envious of his skills.

Both projects conceal a Losi 1/24 scale micro rock crawler that provides for some incredible locomotion. See video of both builds after the break.

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Lunar Auto Repair Depends On The Sticky Stuff

lunar-rover-fender-uses-duct-tape

When you’ve got problems with your lunar rover you can’t just “trust the Midas touch”. Every unexpected repair that happens outside of the Earth’s atmosphere is a hack and it seems the common ingredient in each one is Duct tape. If you’ve seen the movie Apollo 13 you know it was used in making a square carbon dioxide filter fit into a round filter socket. [XD] let us know about another hack where NASA used Duct tape to replace a fender on the lunar rover during the Apollo 17 mission.

The rover kicks up a lot of moon dust as it cruises around on its wire tires. When a rear fender started to come loose it was secured with duct tape. We delighted in watching a moon-man tear off chunks of tape for the fix, shown in the video after the break. When the fender finally flew off of the vehicle, the engineers on the ground came up with a way to replace it using laminated maps and more duct tape.

We’ve been critical of the use of duct tape in the past. But when you’re in a bind, accept no substitutes.

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