Stirring Up 3D-Printed Lab Equipment

Magnetic stirrers are a core part of many chemistry labs. They offer many advantages for ensuring the effective mixing of solutions compared to other methods of stirring, including consistency, precise control, operation within closed systems, and of course, hands-free automatic operation. With so many reasons for employing a magnetic stirrer, it’s not too surprising that [Joey] would want one. He built his using 3D-printed parts rather than purchasing it.

The magnetic stirrer uses a 3D-printed enclosure for the base. Inside is a PWM controller which sends power to a small DC motor. A 3D-printed arm is attached to the motor, which hosts a pair of magnets. As the arm spins inside the enclosure, the magnetic fields from the magnet couple with the stir bar inside the mixture, allowing it to spin without any mechanical link to the stirring device and without any input from the user. [Joey] has also made all the 3D-printed parts for this build available on Printables.

While magnetic stirrers aren’t the most complicated of devices (or the most expensive), building tools like this anyway often has other advantages, such as using parts already on hand, the ability to add in features and customizations that commercial offerings don’t have, or acting as a teaching aid during construction and use. It’s also a great way to put the 3D printer to work, along with this other piece of 3D-printed lab equipment designed for agitating cell cultures instead.

Magnetic Bubble Memory Brought To Life On Heathkit

There are all kinds of technology that appear through the ages that find immediate success, promise to revolutionize the world, but fade to obscurity almost as quickly. Things like the ZIP disk, RDRAM, the digital compact cassette, or even Nintendo’s VirtualBoy. Going even further back in time [smbaker] is taking a look a bubble memory, a technology that was so fast and cost-effective for its time that it could have been used as “universal” memory, combining storage and random-access memory into a single unit, but eventually other technological developments overshadowed its quirks.

[smbaker] is placing his magnetic bubble memory module to work in a Heathkit H8, an Intel 8080-based microcomputer from the the late 70s. The video goes into great detail on the theory of how these devices used moving “bubbles” of magnetism to store information and how these specific devices work before demonstrating the design and construction of a dedicated support card which hosts the module itself along with all of the necessary circuitry to allow it to communicate with the computer. From there he demonstrates booting the device using the bubble memory and performs several write and read actions using the module as a demonstration.

Eventually other technologies such as solid-state RAM and various hard disk drives caused the obsolescence of this technology, but it did hang on for a bit longer in industrial settings due to its ability to handle high vibrations and mechanical shocks, mostly thanks to the fact that they had no moving parts. Eventually things like Flash memory came around to put the final nail in the coffin for these types of memory modules, though. The Heathkit H8 is still a popular computer for retrocomputing enthusiasts nonetheless, and we’ve seen all kinds of different memory modules put to work in computers like these.

Continue reading “Magnetic Bubble Memory Brought To Life On Heathkit”

Interfacing An Old Engine Cowl Flaps Indicator To USB

[Glen Akins] had a WW2-era aircraft engine cowl flap indicator lying around (as you do) and thought it would make a jolly fine USB-attached indicator. The model in question is a General Electric model 8DJ4PBV DC Selsyn, which was intended for four-engined aircraft. For those not familiar with the purpose [Glen] explains in his detailed writeup, that piston-engine aircraft of that era were air-cooled, and during conditions of maximum engine power — such as during take-off — flaps on the side of the engine cowling could be opened to admit additional cooling airflow. These indicator dials were connected to a sender unit on each of the flap actuators, providing the pilots an indication of the flaps’ positions. Continue reading “Interfacing An Old Engine Cowl Flaps Indicator To USB”

Magnetic Gearbox Design Improvements Are Toothless But Still Cool

Any project that contains something called a “flux modulator” instantly commands our attention. And while we’re pretty sure that [Retsetman] didn’t invent it after hitting his head on the toilet, this magnetic gearbox is still really cool.

Where most gearboxes have, you know, gears, a magnetic gearbox works by coupling input and output shafts not with meshing teeth but via magnetic attraction. [Retsetman]’s version has three circular elements nested together on a common axis, and while not exactly a planetary gear in the traditional sense, he still uses planetary terminology to explain how it works. The inner sun gear is a rotor with four pairs of bar magnets on its outer circumference. An outer ring gear has ten pairs of magnets, making the ratio of “teeth” between the two gears 10:2. Between these two elements is the aforementioned flux modulator, roughly equivalent to the planet gears of a traditional gearbox, with twelve grub screws around its circumference. The screws serve to conduct magnetic flux between the magnets, dragging the rotating elements along for the ride.

This gearbox appears to be a refinement on [Retsetman]’s earlier design, and while he provides no build files that we can find, it shouldn’t be too hard to roll your own designs for the printed parts.

Continue reading “Magnetic Gearbox Design Improvements Are Toothless But Still Cool”

Magnetic Experiments Shows Gradients

You’ve probably heard the term magnetic gradient before, but have you ever seen one? Now you can in [supermagnetman’s] video, below. The key is to use very fine (2 micron) iron filings and special silicone oil. The video is a good mix of whiteboard lectures and practical hands-on experimenting. Just watching him spin the iron filings in the bottle was entertaining. There’s sources in the video description for the oil and the filings if you want to replicate the demonstrations for a classroom or just for your own enjoyment.

It’s one thing to know the math behind magnetic fields. It’s another to be able to use them in practical applications. But a good understanding of the physical manifestation of the magnetic field coupled can help clarify the math and vice versa. There’s a lot of common sense explanations too. For example, the way the filings accelerate as they get closer to the magnet explains why the patterns form the way they do. Iron filings are a traditional way to “see” magnetic fields. Ask anyone who ever had a Wooly Willy.

Iron filings can be fun to play with, although we don’t think we’ve ever had any this fine. If you prefer your magnetic field visualizations to be higher-tech, we have the answer.

Continue reading “Magnetic Experiments Shows Gradients”

Magnetic Angle Sensor Mods Make Encoder Better For Blasting

Most of the hacks we see around these parts have to do with taking existing components and cobbling them together in interesting new ways. It’s less often that we see existing components gutted and repurposed, but when it happens, like with this reimagined rotary encoder, it certainly grabs our attention.

You may recall [Chris G] from his recent laser-based Asteroids game. If not you should really check it out — the build was pretty sweet. One small problem with the build was in the controls, where the off-the-shelf rotary encoder he was using didn’t have nearly enough resolution for the job. Rather than choosing a commodity replacement part, [Chris] rolled his own from the mechanical parts of the original encoder, like the shaft and panel bushing, and an AS5048A sensor board. The magnetic angle sensor has 14 bits of resolution, and with a small neodymium ring magnet glued to the bottom of the original shaft, the modified encoder offers far greater resolution than the original contact-based encoder.

The sensor breakout board is just the right size for this job; all that [Chris] needed to do to get the two pieces together was to 3D-print a small adapter. We have to admit that when we first saw this on Hackaday.io, we failed to see what the hack was — the modified part looks pretty much like a run-of-the-mill encoder. The video below shows the design and build process with a little precision rock blasting.

Continue reading “Magnetic Angle Sensor Mods Make Encoder Better For Blasting”

Useful Build Tips For Making LED Panel Frames

[NotLikeALeafOnTheWind] has created many LED-based display projects, and shares his method for making attractive LED panel frames and mounts. At first glance it may look as though slapping a rectangle of aluminum extrusion around a display is all it takes, there is also the mounting and management of wiring, power supply, and possibly a Raspberry Pi to deal with. The process of building an attractive frame also has a few hidden gotchas that can be avoided with a bit of careful planning.

Magnetic feet on the LED panels makes mounting much easier and more flexible.

Here is one tip that will resonate with some readers: don’t rely on specified dimensions of parts; measure the actual parts yourself. There can be small differences between what a data sheet says to expect, and the dimensions of the actual part in one’s hands. It may not be much, but it can be the difference between an ideal fit, and something that looks like a bit of a hack job.

[NotLikeALeafOnTheWind] provides some basic frame layouts, and suggests using two- or three-channel extrusions to provide a flat bezel around the display edge if desired. Mounting the LED panel itself is done with magnetic feet and providing a length of steel bar to which the display can attach. This can provide a flush mount while avoiding the whole issue of screw-mounting the display panels themselves, or sliding them into channels. For mounting all the other hardware, a piece of DIN rail and some 3D-printed parts takes care of that.

The result looks slick and sturdy, and some of the tips are sure to be useful even if the whole process isn’t applied. We like the way the basic design scales and is flexible about the thickness and size of the LED panels themselves, making it a promising way to accommodate perfectly functional oddball panels that end up in the trash.