Multicolor 3D prints the hard way

posted Oct 19th 2011 11:01am by
filed under: tool hacks

After drooling over the Makerbot dual-head extruder, [Brett] decided to get off his duff and make a proper multi-color print.

[Brett] has been making a few bottle openers for friends and has been successfully experimenting with switching filaments in the middle of a print. For his “Saturday Killer” bottle opener, he decided to push multicolored prints to the limit. For the “Saturday Killer,” [Brett] decided to print an abridged version of the classic Simpsons quote, “Beer, the cause of, and solution to, all of life’s problems” on the side of a bottle opener in 4 different colors.

The files necessary to print the Saturday Killer were generated in OpenSCAD. The general principle behind the design is to generate separate .STL files for the bottle opener and the sides, split those files into 2-layer chunks, and print those files while constantly adjusting the z-height. It’s not called the Saturday Killer for nothing, so [Brett] had to change the color of his filament 25 times.

A much simpler version of a complex multi-color print is [Brett]‘s Shepard Fairey inspired self-portrait. Still, we’re thinking a dual head extruder is somewhere in [Brett]‘s future. At least he’s got the technique down.

Cheap Ikea camera boom ensures shake-free video

posted Oct 12th 2011 7:01am by
filed under: cnc hacks, digital cameras hacks

ikea_webcam_jig

[Chris] recently got himself a nice web cam for documenting his Makerbot builds, and much like [Dino], he was looking for a way to get a bird’s-eye view of the action while keeping the camera nice and steady. While [Dino] ventured off to the hardware store, [Chris] tried a few different options that included tape, before heading off to Ikea to see what he could find.

$9 and a few Swedish meatballs later, he was on his way home with a “TERTIAL Work Lamp” that can be mounted on virtually any desk-like surface. He had to remove most of the web cam’s useless mounting hardware, doing the same with the lamp’s light fixture. He put together a small bracket in Google Sketchup, which he then printed out using his Makerbot.

It fit perfectly, and now he can get steady video of his Makerbot prints every single time.




An Interview With Bre Pettis, Founder of MakerBot Industries

posted Oct 8th 2011 1:01pm by
filed under: Interviews

For those of you that don’t know, the Makerbot is a 3D printer created by Bre Pettis. It is probably the best-known 3D printer that you can buy at a price point meant for the hobbyist. Although this article doesn’t go into how the MakerBot is made, it focuses instead about the business itself and the man behind it. Bre was a hobbyist maker just like many of our readers, but decided to turn his passion into a successful business.

Although not all businesses are a success, Bre has made quite a start at becoming one. His company now employs 50 people and is currently hiring (like this posting for a “Web Warrior”) and has just secured $10 million in venture capital funding! Check out the full interview for all the details. It may inspire others to go from “hobby maker” to “professional.”

For other 3D printing-related posts, check out this one about the RepRap printer which is capable of replicating itself. For other ways to make your own parts, this rotomold machine may be of interest or this semi-DIY CNC router.

Print the best mascot, win a shiny new Makerbot

posted Sep 9th 2011 3:53pm by
filed under: contests

If you’ve always wanted a 3D printer, here’s your chance to win one. Makerbot Industries wants the Internets to design a new mascot for them. The contest winner will receive a Makerbot Thing-o-matic.

Don’t worry about a chicken or egg situation with this contest. You don’t actually need to print your design (although printability is a quality considered when judging). All you need to do to enter is upload your design files before the deadline on September 28th. Designs must be robot themed, and anything uploaded as Private will be made Public after contest results are announce. It should be fun looking through all of the submissions. There’s several other design restrictions so make sure to read carefully before you get to work.

Those that would rather work with a soldering iron than design plastic robot parts need not despair. You haven’t missed the deadline for the 7400 Logic contest, which is accepting entries through October 21st.

[Easton's] animatronic hand gets 3D printed upgrade

posted Aug 29th 2011 1:14pm by
filed under: robots hacks

[Easton] as been working with [Jeremy Blum] to come up with the newest version of his animatronic hand. You may remember seeing [Easton's] first animatronic hand, with which he won his regional science fair and made a trip to nations. Since then he’s been working on improvements, and with access to [Jeremy's] Makerbot he harnessed the power of open source design to make his own printed hand, extending a different Thingiverse project.

He’s still using the original sensor glove as a controller. It sends commands to the Arduino controlling the arm via an Xbee module. From there, five servos inside a fiberglass forearm move each finger and the thumb. The video clip after the break gives [Easton] a chance to show off all of the new design features, and finishes with a demonstration of the hand grasping different objects. We had a chance to chat with him briefly. He’s got big goals for himself, aiming to design a prosthetic arm for under $1000. That’s not a career goal… he’d like to get it done this year.

Read the rest of this entry »




3D printed Turtle Shell Racers bring Mario Kart to life

posted Aug 8th 2011 1:30pm by
filed under: toy hacks

skimbals_3d_printed_turtle_shell_racers

Every once in awhile a project comes along that makes us say, this is why we want a 3D printer!”

[Skimbal] is pretty well known in 3D printing circles for the incredibly detailed designs he has put out in the past. This time around, his focus is on motoring, Mario Kart style.

His Turtle Shell Racers are ripped right out of the Mario Kart series of games, and are built in the form of the multi-colored turtle shells with which most of us have a love/hate relationship. Constructed atop cheap RC trucks, the Shell Racers require 20-some odd printed parts apiece, but looking at the final results we think the time and money spent would be well worth it.

After watching the videos below, we think you’ll agree that these things look like a blast to play with. The Shell Racers were actually so impressive that they managed to land [Skimbal] a permanent gig with MakerBot Industries.

If you want to try making a set of your own, there are extensively detailed build instructions and all the STL files you can shake a stick at over at Thingiverse.

Read the rest of this entry »

Incredibly fast 3D printing with the Ultimaker

posted Aug 2nd 2011 11:01am by
filed under: cnc hacks

ultimaker_3d_printer

There’s a new 3d printer on the block, and hot damn is it fast!

Hailing from the Netherlands, the Ultimaker 3D Printer has finally hit US shores, and aims to give the MakerBot a run for its money. The Ultimaker was designed by Utrecht Fab Lab manager [Siert Wijnia] along with two frequent lab patrons, [Erik DeBruijn and Martijn Elserman]. The trio were big fans of the MakerBot, but they wanted to make a better 3D printer.

And make a better printer, they did.

The Ultimaker can print using Either ABS or PLA plastic just like the MakerBot, but it is several magnitudes faster than its predecessor. While the MakerBot utilizes a moving build platform, the Ultimaker has a print head that can move along three axes. The moving print head, along with offset motors which are mounted on the printer’s frame allow the Ultimaker to build taller object than the MakerBot, at higher speeds.

That’s not to say that the MakerBot is bad in any way – rather, the presence of a new kid on the block shows how the evolution and progression of open source design benefits us all.

Keep reading to see a video of the Ultimaker in action, you won’t regret it!

Read the rest of this entry »

3D printer looks factory made

posted Jun 11th 2011 6:45am by
filed under: cnc hacks, tool hacks

[Richard Sum] came up with a great looking 3D printer and put his project up as a campaign on IndieGoGo.

[Richard]‘s ‘SUMPOD’ is based off the reprap like a lot of other 3D printers, but the SUMPOD has a look of professionalism to it; the printer looks like something that would come from a factory. We think a lot of thought went into the design and fabrication of this printer.

The specs of the machine aren’t too bad either. It’s build area is 150x150x100 mm, or nearly 2 inches than the Makerbot Thing-O-Matic. We asked [Richard] about the drive system of the machine, and he told us there is a linear bearing/belt setup for the x and y axes with a screw drive for the z axis. The electronics are standard NEMA 17 motors and reprap RAMPS fare, so everything electrical is tried and true.

[Richard] plans on adding a Dremel attachment for pcb and lithophane milling. We hope that some design files of the SUMPOD released, but in the mean time we’re really looking forward to seeing the progress of this project.




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