Custom-Fit Small Shop Crane Lightens The Load

On the shortlist of workshop luxuries, we’d bet a lot of hackers would include an overhead crane. Having the ability to lift heavy loads safely and easily opens up a world of new projects, and puts the shop into an entirely different class of capabilities.

As with many of us, [Jornt] works in a shop with significant space constraints, so the jib crane he built had to be a custom job. Fabricated completely from steel tube, the build started with fabricating a mast to support the crane and squeezing it into a small slot in some existing shelves in the shop, which somehow didn’t catch on fire despite being welded in situ. A lot of custom parts went into the slewing gear that mounts the jib, itself a stick-built space frame that had to accommodate a pitched ceiling. A double row of tubing along the bottom of the jib allows a trolley carrying a 500 kg electric winch to run along it, providing a work envelope that looks like it covers the majority of the shop. And hats off for the safety yellow and black paint job — very industrial.

From the look of the tests in the video below, the crane is more than up to the task of lifting engines and other heavy loads in the shop. That should prove handy if [Jornt] tackles another build like his no-compromises DIY lathe again.

Continue reading “Custom-Fit Small Shop Crane Lightens The Load”

Fueling Up For Fusion: MAST’s Super-X, JET’s Deuterium-Tritium Experiments For ITER, And More

We’ve had nuclear fission reactors in operation all over the world for ages, but nuclear fusion always seems to be a decade or two away. While one cannot predict when we’ll reach the goal of sustained nuclear fusion, the cutting edge in test hardware is advancing at a rapid pace that makes us optimistic. Beginning as soon as this month and extending over a few years, we’re living through a very exciting time for nuclear fusion and plasma physics.

The Mega Ampere Spherical Tokamak (MAST) got a big upgrade to test a new cooled divertor design. JET (Joint European Torus) will be testing the deuterium-tritium fuel mixture that will be powering the ITER (the research project whose name began as an acronym for International Thermonuclear Experimental Reactor but has since been changed to just ITER). And the Wendelstein 7-X stellarator is coming back online with upgraded cooled divertors by next year.

Here the MAST Upgrade’s Super-X divertors have so far shown a ten-fold decrease in the temperature which the divertor is exposed to while carrying thermal energy out of the tokamak reactor. This means a divertor design and ultimately a fusion reactor that will last longer between maintenance sessions. On the stellarator side of things, Wendelstein 7-X’s new divertors may allow it to demonstrate the first continuous operation of a stellarator fusion reactor. Meanwhile, JET’s fuel experiments should allow us to test the deuterium-tritium fuel while ITER is working towards first plasma by 2025.

Continue reading “Fueling Up For Fusion: MAST’s Super-X, JET’s Deuterium-Tritium Experiments For ITER, And More”

Hacking When It Counts: Setting Sail In A Submarine

By the early 20th century, naval warfare was undergoing drastic technological changes. Ships were getting better and faster engines and were being outfitted with wireless communications, while naval aviation was coming into its own. The most dramatic changes were taking place below the surface of the ocean, though, as brave men stuffed themselves into steel tubes designed to sink and, usually, surface, and to attack by stealth and cunning rather than brute force. The submarine was becoming a major part of the world’s navies, albeit a feared and hated one.

For as much animosity as there was between sailors of surface vessels and those that chose the life of a submariner, and for as vastly different as a battleship or cruiser seems from a submarine, they all had one thing in common: the battle against the sea. Sailors and their ships are always on their own dealing with forces that can swat them out of existence in an instant. As a result, mariners have a long history of doing whatever it takes to get back to shore safely — even if that means turning a submarine into a sailboat.

Continue reading “Hacking When It Counts: Setting Sail In A Submarine”

A Field Guide To The North American Communications Tower

The need for clear and reliable communication has driven technology forward for centuries. The longer communication’s reach, the smaller the world becomes. When it comes to cell phones, seamless network coverage and low power draw are the ideals that continually spawn R&D and the eventual deployment of new equipment.

Almost all of us carry a cell phone these days. It takes a lot of infrastructure to support them, whether or not we use them as phones. The most recognizable part of that infrastructure is the communications tower. But what do you know about them?

Continue reading “A Field Guide To The North American Communications Tower”