Custom heaters for a DIY BBQ smoker

Spring is in the air, and with that comes savory meals cooked over the course of dozens of hours. While preparing for your yearly allotment of pork and beef, check out [Brett Beauregard]‘s custom heater elements he built for a DIY wood smoker.

This build follows the very successful smoker [Brett] built last year. This year, he’s using the same toaster oven heating elements, only cut down to make the heater smaller and more efficient. Basically, [Brett] is making a small cartridge heater out of the equipment he already has.

After cutting the toaster oven heating elements to length, [Brett] reamed out the ends to expose the nichrome wire. A short hit with a TIG welder bonded the lead to the heating element. Insulated with furnace cement, [Brett] had a custom heater perfect for charring chunks of mesquite or hickory.

Meat smokers aren’t very complicated – they can be built with a flowerpot and a hotplate, and will still cook up a delicious dinner. We might have to borrow [Brett]‘s technique when we build this year’s smoker.

Kitchen Hacks: Home made meat smoker

[Matt] noticed an overabundance of sous vide builds in the past week, so he decided to throw his Home made meat smoker into the ring. There’s not many things more delicious than a nice cut of smoked meat, and the fact that it’s very similar to the sous vide hacks we’ve seen is an added bonus.

[Matt] decided to build a ceramic smoker like a Big Green Egg. He took a cue from [Alton Brown] and used two terracotta planters and a hot plate for the smoker. For controlling the hot plate, the cheap $35 PID controller we’ve seen in a few sous vide builds was used. The PID can’t control the 7 amps of AC that the hot plate needs, so [Matt] used a solid-state relay he had lying around.

A stainless steel mixing bowl was placed on the hot plate for wood chips. So far, [Matt] has run his smoker for more than 12 consecutive hours, and the results are really promising – there wasn’t much change in temperature between the chill of the morning and the heat of afternoon. [Matt]‘s build is great and perfect for venison jerky now that deer season is coming up.

Follow

Get every new post delivered to your Inbox.

Join 92,317 other followers