An Even Larger Array of Many LEDs and No Ping-Pong balls

Color Led Matrix

[George] has gone pro with his latest RGB LED panel. We’ve chronicled [George's] journey toward the elusive land of LED nirvana for a couple of years now. He started with an 8×8 rainbow board of many ping-pong balls. When that wasn’t enough, he upped the ante to a 32×16 array of ping-pong balls. Still not satisfied, [George] has now increased the size to two 20×15 panels, for a total of 600 LEDs. While this is only a modest size increase from the previous incarnation, the major changes here have been in the design and construction of the array.

[George] found himself using his LED panels in some professional settings. The stresses of moving and rigging the panels revealed several design weaknesses. The point to point discrete LED design tended to short, leading to troubleshooting by poking at wires in a dark club. The control code was also a mixed bag of solderlab’s code, [George's] code, and various scripts. Even the trademark ping-pong ball light diffusers were a problem, as they created a fire hazard. [George] took all the lessons from the first and second LED arrays and started a new design – the MX3. The panel frames were constructed by a professional metal shop. Starting with a square steel tube backbone, and aluminum panel shell was welded into place. The steel tube provides a hardpoint mount for any number of rigging options. The front panels are medium-density fibreboard, treated with a fire-retardant paint.

The electronics have also changed. Gone are the individual RGB LEDs. [George] has switched over to the common WS2812 LED strings. Panel mounted Raspberry Pis control the LED strings. Communication is via Art-Net, an Ethernet implementation of the common DMX512 protocol commonly used in stage lighting. The final result looks great.  We’re impressed with how much [George] has accomplished at such a young age (He was 16 last June).

[Read more...]