Three-Piece Cyberdeck Plays The Role Of Military Computer That Never Was

April 8, 2021 by Dan Maloney 15 Comments

While we’re not at all sick of the cyberdeck movement yet, we do have to admit that some of the builds we see are starting to fall into categories that are beginning to seem a little familiar. The clamshell aesthetic comes to mind, but really, with spaces for a display and a keyboard, the form factor is pretty much a natural for cyberdecking. Which is why we like this three-piece twist on the cyberdeck concept so much.

Like many cyberdeck builds, inspiration for the awesomely mustachioed [Max]’s deck came from the military surplus world. As the story goes, he has a smallish clamshell case that once held radio tools and supplies for the Bundeswehr. Figuring it would make the perfect case for half of a split keyboard, he tracked down a couple more of the sturdy aluminum cases and got to work. As a mechanical keyboard aficionado, [Max] already had PCBs that would fit into two of the cases, so he populated those with suitably clicky switches, came up with cool-looking faceplates, and connected the two boxes with retractile cables. The third case got a Raspberry Pi 4 with a trimmed-down heatsink, a battery and power management, and a generous touchpad and LCD panel display. A Kali Linux install completes the tacticool look.

The three-piece cyberdeck looks very cool when all wired up together, but [Max] needed one more piece to really sell it. So he 3D-printed a slipcase for all three units; painted in military colors and suitably distressed, the whole thing really just works. We’ve seen a lot of cyberdecks lately in all sorts of styles, but this one really pleases.

Continue reading “Three-Piece Cyberdeck Plays The Role Of Military Computer That Never Was” →

Exploring Turn Of The Century RAF Avionics

December 1, 2020 by Tom Nardi 25 Comments

The second hand market is a wonderful thing; you never know what you might find selling for pennies on the dollar simply because it’s a few years behind the curve. You might even be able to scrounge up some electronics pulled out of a military aircraft during its last refit. That seems to be how [Adrian Smith] got his hands on a Control Display Unit (CDU) originally installed in a Royal Air Force AgustaWestland AW101 “Merlin” helicopter. Not content to just toss it up on a shelf, he decided to take a look inside of the heavy-duty cockpit module and see if he couldn’t make some sense out of how it works.

Unsurprisingly, [Adrian] wasn’t able to find much information on this device on the public Internet. The military are kind of funny like that. But a close look at the burn-in on the CDU’s orange-on-black plasma display seems to indicate it had something to do with the helicopter’s communication systems. Interestingly, even if the device isn’t strictly functional when outside of the aircraft, it does have a pretty comprehensive self-test and diagnostic system on-board. As you can see in the video after the break, there were several menus and test functions he was able to mess around with once it was powered up on the bench.

With the case cracked open, [Adrian] found three separate PCBs in addition to the display and keyboard panel on the face of the CDU. The first board is likely responsible for communicating with the helicopter’s internal systems, as it features a MIL-STD-1553B interface module, UART chips, and several RS-232/RS-485 transceivers. The second PCB has a 32-bit AMD microcontroller and appears to serve as the keyboard and display controller, possibly also providing the on-board user interface. The last board looks to be the brains of the operation, with a 25 MHz Motorola 68EC020 CPU and 1Mb of flash.

All of the hardware inside the CDU is pretty generic, but that’s probably the point. [Adrian] theorizes that the device serves as something of a generic pilot interface module, and when installed in the Merlin, could take on various functions based on whatever software was loaded onto it. He’s found pictures online that seem to show as many as three identical CDUs in the cockpit, all presumably running a different system.

[Adrian] has uncovered some interesting diagnostic information being dumped to the CDU’s rear connectors, but he’s still a long way off from actually putting the device to any sort of practical use. If any Hackaday readers have some inside information on this sort of hardware, we’re sure like to hear about it.

Continue reading “Exploring Turn Of The Century RAF Avionics” →

AUTOVON: A Phone System Fit For The Military

September 9, 2020 by Dan Maloney 55 Comments

It’s a common enough Hollywood trope that we’ve all probably seen it: the general, chest bespangled with medals and ribbons, gazes at a big screen swarming with the phosphor traces of incoming ICBMs, defeatedly picks up the phone and somberly intones, “Get me the president.” We’re left on the edge of our seats as we ponder what it must be like to have to deliver the bad news to the boss, knowing full well that his response will literally light the world on fire.

Scenes like that work because we suspect that real-life versions of it probably played out dozens of times during the Cold War, and likely once or twice since its official conclusion. Such scenes also play into our suspicion that military and political leaders have at their disposal technologies that are vastly superior to what’s available to consumers, chief among them being special communications networks that provide capabilities we could only have dreamed of back then.

As it turns out, the US military did indeed have different and better telephone capabilities during the Cold War than those enjoyed by their civilian counterparts. But as we shall see, the increased capabilities of the network that came to be known as AUTOVON didn’t come so much from better technology, but more from duplicating the existing public switched-telephone network and using good engineering principles, a lot of concrete, and a dash of paranoia to protect it.

Continue reading “AUTOVON: A Phone System Fit For The Military” →

80 Years From Invention, China Is Struggling With Jet Engines

July 28, 2020 by Lewin Day 128 Comments

The jet engine has a long and storied history. Its development occurred spontaneously amongst several unrelated groups in the early 20th Century. Frank Whittle submitted a UK patent on a design in 1930, while Hans von Ohain begun exploring the field in Germany in 1935. Leading on from Ohain’s work, the first flight of a jet-powered aircraft was in August 27, 1939. By the end of World War II, a smattering of military jet aircraft had entered service, and the propeller was on the way out as far as high performance aviation is concerned.

With the invention of the jet engine so far in the past, one could be forgiven for thinking that the technology has long been mastered around the world. However, recent reports show that’s not the case. China is a great example, facing issues with the development of jet engines for their indigenous military aircraft.

Closely Guarded Secrets

China’s development of ballpoint pen tips was a national news story in 2017. Source: Xinhua

In the age of the Internet and open source, technology moves swiftly around the world. In the consumer space, companies are eager to sell their product to as many customers as possible, shipping their latest wares worldwide lest their competitors do so first. In the case of products more reliant on infrastructure, we see a slower roll out. Hydrogen-powered cars are only available in select regions, while services like media streaming can take time to solve legal issues around rights to exhibit material in different countries. In these cases, we often see a lag of 5-10 years at most, assuming the technology survives to maturity.

In most cases, if there’s a market for a technology, there’ll be someone standing in line to sell it. However, some can prove more tricky than others. The ballpoint pen is one example of a technology that most of us would consider quaint to the point of mediocrity. However, despite producing over 80% of the world’s ballpoint pens, China was unable to produce the entire pen domestically. Chinese manufactured ballpoint tips performed poorly, with scratchy writing as the result. This attracted the notice of government officials, which resulted in a push to improve the indigenous ballpoint technology. In 2017, they succeeded, producing high-quality ballpoint pens for the first time.

The secrets to creating just the right steel, and manipulating it into a smooth rolling ball just right for writing, were complex and manifold. The Japanese, German, and Swiss companies that supplied China with ballpoint tips made a healthy profit from the trade. Sharing the inside knowledge on how it’s done would only seek to destroy their own business. Thus, China had to go it alone, taking 5 years to solve the problem.

There was little drive for pen manufacturers to improve their product; the Chinese consumer was more focused on price than quality. Once the government made it a point of national pride, things shifted. For jet engines, however, it’s somewhat of a different story.

Continue reading “80 Years From Invention, China Is Struggling With Jet Engines” →

Strike A Solder Joint Behind Enemy Lines

June 19, 2020 by Danie Conradie 43 Comments

Imagine you’re out behind enemy lines in WW2, setting up demolition charges that may save the lives of your fellow soldiers. How do we make a solid connection between wires that will last? One of the solutions that were used by the OSS and SOE, the predecessors to the CIA and British Secret Service, were self soldering sleeves that could be lit like a match. [ElementalMaker] managed to get his hands on a box of these sleeves, and found that they work incredibly well, even after more than half a century.

The sleeves consist of a copper tube with solder and flux inside, and wax-covered pyrotechnic compound around the outside. A small blob of striker compound similar to a match head is used to set the soldering process in motion, using the striker surface on the outside of the oversize matchbox that the sleeves are packed in. The pack that the [ElementalMaker] got was made in 1964, but is supposedly no different from those used in WW2.

When lit, the pyrotechnic compound does not create any flame, it only smolders, probably to make it safer to use, and avoid detection at night. As the solder inside the sleeve melts, the operator is supposed to push the wires further into the tube to make them overlap. Although [ElementalMaker] didn’t cut open the sleeves, it definitely looks like a good joint, with solder oozing from the ends. Check out the video after the break! If you want to get your hands on a pack of these sleeves, it looks like a military surplus store in the UK managed to source some.

As horrible as war is, it’s undeniable that it inspires some creative innovations. Like soldiers hacking together parts from multiple guns to serve their immediate needs, or making guns shoot through spinning propellers without damaging them. Continue reading “Strike A Solder Joint Behind Enemy Lines” →

US Air Force Says They’re Developing An Open Source Jet Engine; We Say Show Us The Design

November 27, 2019 by Tom Nardi 46 Comments

The economies of scale generally dictate that anything produced in large enough numbers will eventually become cheap. But despite the fact that a few thousand of them are tearing across the sky above our heads at any given moment, turbine jet engines are still expensive to produce compared to other forms of propulsion. The United States Air Force Research Laboratory is hoping to change that by developing their own in-house, open source turbine engine that they believe could reduce costs by as much as 75%.

The Responsive Open Source Engine (ROSE) is designed to be cheap enough that it can be disposable, which has obvious military applications for the Air Force such as small jet-powered drones or even missiles. But even for the pacifists in the audience, it’s hard not to get excited about the idea of a low-cost open source turbine. Obviously an engine this small would have limited use to commercial aviation, but hackers and makers have always been obsessed with small jet engines, and getting one fired up and self-sustaining has traditionally been something of a badge of honor.

Since ROSE has been developed in-house by the Air Force, they have complete ownership of the engine’s intellectual property. This allows them to license the design to manufacturers for actual production rather than buying an existing engine from a single manufacturer and paying whatever their asking price is. The Air Force will be able to shop ROSE around to potential venders and get the best price for fabrication. Depending on how complex the engine is to manufacture, even smaller firms could get in on the action. The hope is that this competition will serve to not only improve the design, but also to keep costs down.

We know what you’re thinking. Where is the design, and what license is it released under? Unfortunately, that aspect of ROSE seems unclear. The engine is still in development so the Air Force isn’t ready to show off the design. But even when it’s complete, we’re fairly skeptical about who will actually have access to it. Open Source is in the name of the project and to live up to that the design needs to be available to the general public. From a purely tactical standpoint keeping the design of a cheap and reliable jet engine away from potential enemy states would seem to be a logical precaution, but is at cross purposes to what Open Source means. Don’t expect to be seeing it on GitHub anytime soon. Nuclear reactors are still fair game, though.

[Thanks to Polymath99 for the tip.]

Patrol The Sprawl With This Battle Ready Cyberdeck

November 25, 2019 by Tom Nardi 26 Comments

The recent crop of cyberdeck builds are inspired, at least tangentially, by William Gibson’s novel Neuromancer and its subsequent sequels. In the novels, the decks are used as mobile terminals to access the virtual reality of cyberspace. In our world, they’re usually just quasi-retro boxes with Raspberry Pis in them. Artistic license and all that. But the “XMT-19 Cutlass”, a deck built by [CaptNumbNutz], attempts to hew more closely to the source material than most builds we’ve seen.

Of course it won’t be transporting you into the matrix, and ultimately it’s still just a casemod for the Raspberry Pi. But at least it does a fantastic job of fitting the Neuromancer motif. The design is supposed to look like the XMT-19 was a piece of high-tech military hardware that was later co-opted by a cyberspace cowboy operating in the urban megatropolis that Gibson called the Sprawl, with exposed wiring and a visual mish-mash of components.

If you can believe it, the build started out as a locking clipboard of all things. From there, [CaptNumbNutz] started layering on the hand-cut foam greebles and spraying on the WWII inspired color scheme. We especially like the yellow tips on the antennas that invoke the propellers of vintage airplanes, and the serial number stenciled onto the bottom. In a departure from basically every other cyberdeck we’ve seen to date, there appear to be no 3D printed elements on the XMT-19; all the parts are hand made with nothing more than an a sharp knife and a heap of patience.

In terms of the electronics, the whole build has been greatly simplified by the use of a SmartiPi Touch case, which integrates the Pi and touch screen into a single hinged unit that just needed to get bolted to the top of the deck. Plus it gave him an excuse to put a big rainbow ribbon cable on the back of it to reach the Pi’s GPIO ports, which as you know, instantly makes everything look more retro-futuristic.

It might not be packing the raw power of the Intel NUC cyberdeck we covered last year, or have the convincingly vintage look of the VirtuScope, but we’d take the XMT-19 Cutlass into the matrix any day.