Even More Power Wheels Racers

With the Power Wheels Racing series wrapping up for the year, the teams are winding down and writing up their build and rebuild logs for their cars. In previous years, the kids from MIT, a.k.a. MITERS, have brought small electric cars to the races, but nothing like this. It’s a true Power Wheels, or at least the plastic shell, an alternator, a huge battery pack, and a completely custom drivetrain.

[Dane], [Ben], [Rob], [Mike], and [Ciaran] started their build with an alternator that was salvaged from [Charles]‘ Chibi-Mikuvan, added a motor from a CDROM drive for a sensor, and basked in the glory of what this cart would become. The frame was crafted from 1″ square tube, a custom disc brake machined, and a 10S2P battery pack built.

The alternator the team used for a motor had a rather small shaft, and there were no readily available gearboxes. The team opted to build their own with helical gears milled on the MITERS Bridgeport mill. That in itself is worth of a Hackaday post. Just check out this video.

With the build held together with duct tape a baling wire, the team headed out to the races in Detroit. Testing the racer before getting to Detroit would have been a good idea. During the endurance race, a set of 10″ rear tires were torn apart in just four laps, impressively bad, until you realize the smaller pink tires that were also from Harbor Freight fared even worse.

After a few races, the MITERS team figured out the weaknesses of their car and managed to get everything working perfectly for the race at Maker Faire NY.

[Read more...]

[Charles's] Epic “Total-Recap” GoKart Post

charlesEVPost

If you’ve built an electric vehicle in the past few years, you probably owe [Charles] a couple of beers. Now you can feel more indebted to him after you read his 17,500-word, 10-part post covering everything you need to know about electric go-kart design. You’ll want to grab a sandwich to keep you company.

You probably recall the Chibikart from posts earlier this summer, which is one of an endless list of EV projects [Charles] has up his sleeve. He’s been teaching MIT students how to build EV karts for a while now, and this total-recap “2.00gokart” novel is [Charles's] way of sharing the wealth. This is more than a simple how-to guide, though. Instead, it reads like a teacher’s edition of GoKarting 101, with a few brief and important histories, walk-throughs of how the class evolved, exhaustive links to vendors, graphs, videos, and plenty of reference and documentation.

If you have even the slightest interest in electric vehicles, do yourself a favor and give it a browse. There are a couple of videos after the break, and if you need some more motivation, check out the EV skateboard that uses a lot of the same parts.

[Read more...]

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