Molding Flexible Links

Flexible Links

Need a custom link that’s strong and flexible? [RobotGrrl] came up with a method of molding flexible links using 3D printed parts and Sugru.

The link consists of two 3D printed hubs, connected by a flexible material cast in a 3D printed mold. [RobotGrrl] recommends using Sugru to create the link, but you can use homemade Oogoo as a low cost substitute. Dish soap is used as a release agent, and prevents the Sugru from sticking to the mold.

The tutorial includes a detailed guide to modeling the parts in Autodesk Inventor, which serves as a quick introduction to the CAD tool. If you just want to make some links, the STL files are available for immediate 3D printing.

Why would you want DIY flexible links? [RobotGrrl]‘s Baitbot is a good example. This tentacle robot uses the links as its core. Check out a video of the Baitbot wiggling and jiggling after the break.

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Portal puppet probably won’t kill us

This incredibly detailed puppet of the Wheatley from Portal was sent into us, and we a so very happy that we’re not writing about a GLaDOS build right now.

Hewn from florist foam and covered Wonderflex and Apoxie Sculpt, Wheatley pretty much tows the line as far as cosplay and prop builds go. What makes Wheatley interesting is his movement mechanism – he’s actually a hand-controlled puppet. Portal quotes come a small sound module that plays 10 Wheatley quotes. The control system has ten buttons and allows for the display of a lot more emotion than we would expect from a talking sphere. We really like the completely manual solution to an articulated robot eyeball – a really great, simple solution to a complex problem.

Like the portal turret and the adorable and friendly companion cube, we’re really impressed with the build quality of Wheatley. Yet again we’re left wondering why Valve doesn’t license some awesome toys like their office sentry.

Check out the intelligence dampening sphere in action after the break.

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DIY portal turret is… looking pretty good.

[Ryan Palser] wrote in to tell us about his Portal Turret. [Ryan] set about making this Portal 1 style turret by first carving a Styrofoam form, bondo and waxing then casting molds of the various components. Anyone interested in mold making (like us) should check out all the pictures and comments in the stream. The turret’s camera lens style eye has some excellent detail including a laser cut aperture with text inlay. A couple LEDs behind the eye assembly provide the signature red glow and evidently [Ryan] also fitted the little guy with a red laser. An internal Arduino (Incident Resolution Chip?) takes ques from a PIR sensor mounted in one of the turret’s arms to play one of 17 sound clips through a sparkfun MP3 player shield. In order to fight repetition the sound module runs through a playlist of the 17 tracks then shuffles it before playing through again. Theme music can also be spammed by pressing a button in the back of the motion sensing arm. The turret can be battery powered or plugged into a wall socket for constant operation. All that’s missing are the Aperture-Brand Resolution Pellets. We would love to see this integrated with some similar turret projects previously featured here.

Are you still there? We have more Aperture Science stuff including a Sentry Turret, Weighted Companion Cube, and even a portal shirt. If you are interested in more model making check out the spectacular Daft Punk helmet build from a little while back.

Home injection molding

injectionmold

[Kenneth Maxon] is a wizard who only does things one way, beautifully. While out of the average hacker’s production capabilities, his injection molding machine is amazing to behold. The machine has all features a commercial model would. It heats and cools the mold, produces over a ton of pressure to inject plastic with, and ejects parts automatically to name a few.