Soldering might look like a tempting and cheap alternative when building or repairing a battery pack, but the heat of the iron could damage the cell, and the resulting connection won’t be as good as a weld. Fortunately, though, a decent spot welder isn’t that tough to build, as [KaeptnBalu] shows us with his Arduino-controlled battery spot welder.
When it comes to delivering the high currents necessary for spot welding, the Arduino Nano is not necessarily the first thing that comes to mind. But the need for a precisely controlled welding pulse makes the microcontroller a natural for this build, as long as the current handling is outsourced. In [KaeptnBalu]’s build, he lets an array of beefy MOSFETs on a separate PCB handle the welding current. The high-current wiring is particularly interesting – heavy gauge stranded wire is split in half, formed into a U, tinned, and each leg gets soldered to the MOSFET board. Welding tips are simply solid copper wire, and the whole thing is powered by a car battery, or maybe two if the job needs extra amps. The video below shows the high-quality welds the rig can produce.
Spot welders are a favorite on Hackaday, and we’ve seen both simple and complicated builds. This build hits the sweet spot of complexity and functionality, and having one on hand would open up a lot of battery-hacking possibilities.
Continue reading “Arduino Nano Runs Battery Spot Welder”
We’ve seen a growing number of posts and recommendations around the net regarding components, specifically transistors. “Don’t use old parts” they cry, “Go with newer components.” You can often find these recommendations on Arduino forums. This all came to a head with a page called “Do Not TIP,” which was linked in the Arduino subreddit. This page belongs to [Tom Jennings], creator of Fidonet, and one of the early authors of what would become Phoenix BIOS. [Tom] and a few others have been calling for everyone to send their old parts to the landfill – not use them, nor gift them to new experimenters. Get them out of the food chain. No offense to [Tom], but we have to disagree. These parts are still perfectly usable for experienced designers, and have a lot to offer new hardware hackers.
TIP is the part number prefix for a series of power transistors created by Texas Instruments. In fact, “TIP” stands for Texas Instruments Power. The series was originally released in 1969. Yes, that’s right, 1969. Why are we still using parts designed when man first walked on the moon? The same reason people are still using the 555 timer: they’re simple, they’re easily available, they’re robust, and most of all, they get the job done. The TIP series has been used in thousands of classes, tutorials both online and off, and millions of projects over the years. Much of that documentation is already out there on the internet. The TIP series is also out in the distribution channel – they’ve been used for 40 years. Any retail shop that stocks a few electronics parts will have at least one of the TIP series.
The TIP series aren’t always the best transistors for the job. However, for most hobbyist-designed circuits, we don’t need the best performance, nor the best price – we’re going to use the parts we have on hand. There is always room to improve once you get the basic circuit working.
Continue reading “You Can Have my TIPs When You Pry them from my Cold, Dead Hands”
CMOS opened the door for many if not most of the properties needed for today’s highly integrated circuits and low power portable and mobile devices. This really couldn’t happen until the speeds and current drive capabilities of CMOS caught up to the other technologies, but catch up they did.
Nowadays CMOS Small Scale Integration (SSI) logic families, I.E. the gates used in external logic, offer very fast speeds and high current drive capability as well as supporting the low voltages found in modern designs. Likewise the Very Large Scale Integration (VLSI) designs, or Very Very Large Scale if you like counting the letter V when talking, are possible due to low power dissipation as well as other factors.
Continue reading “How CMOS Works: MOSFETs, JFETs, IGFETS and More”
[Ashish] is bringing office warfare to the next level with a motion sensing water gun. Not only does this water gun automatically fire when it detects motion, but it also takes a photo of the victim and publishes it on Twitter.
This hack began with the watergun. [Ashish] used a Super Soaker Thunderstorm motorized water gun. He pulled the case apart and cut one of the battery wires. he then lengthened the exposed ends and ran them out of the gun to his control circuit. He also placed a protection diode to help prevent any reverse EMF from damaging his more sensitive electronics. The new control wires run to a MOSFET on a bread board.
[Ashish] is using a Lightblue Bean board as a microcontroller. The Bean is Arduino compatible and can be programmed via low energy Bluetooth. The Bean uses an external PIR sensor to detect motion in the room. When it senses the motion, it activates the MOSFET which then turns on the water gun.
[Ashish] decided to use Node-RED and Python to link the Bean to a Twitter account. The system runs on a computer and monitor’s the Bean’s serial output. If it detects the proper command, it launches a Python script which takes a photo using a webcam. A second script will upload that photo to a Twitter account. The Node-RED server can also monitor the Twitter account for incoming direct messages. If it detects a message with the correct password, it can use the rest of the message as a command to enable or disable the gun.
[Kirk Kaiser] isn’t afraid to admit his latest project a bit strange, being a plant-controlled set of robotic bongos. We don’t find it odd at all. This is the kind of thing we love to see. His project’s origins began a month ago after taking a class at NYC Resistor about creating music from robotic instruments. Inspired to make his own, [Kirk] repurposed a neighbor’s old wooden dish rack to serve as a mount for solenoids that, when triggered, strike a couple of plastic cowbells or bongo drums.
A Raspberry Pi was originally used to interface the solenoids with a computer or MIDI keyboard, but after frying it, he went with a Teensy LC instead and never looked back. Taking advantage of the Teensy’s MIDI features, [Kirk] programmed a specific note to trigger each solenoid. When he realized that the Teensy also had capacitive touch sensors, he decided to get his plants in on the fun in a MaKey MaKey kind of way. Each plant is connected to the Teensy’s touchRead pins by stranded wire; the other end is stripped, covered with copper tape, and placed into the soil. When a plant’s capacitance surpasses a threshold, the respective MIDI note – and solenoid – is triggered. [Kirk] quickly discovered that hard-coding threshold values was not the best idea. Looking for large changes was a better method, as the capacitance was dramatically affected when the plant’s soil dried up. As [Kirk] stood back and admired his work, he realized there was one thing missing – lights! He hooked up an Arduino with a DMX shield and some LEDs that light up whenever a plant is touched.
We do feel a disclaimer is at hand for anyone interested in using this botanical technique: thorny varieties are ill-advised, unless you want to play a prank and make a cactus the only way to turn the bongos off!
Continue reading “Play Robotic Bongos using your Household Plants”
Plants are a nice addition to most any habitat. Many of them bear flowers or attractive foliage, some of them help filter the air, and others, like aloe vera, have medicinal properties. While some plants require very little care, they all need a little moisture at some point. Overall, plant care is a bit fiddly: water them too much and you run the risk of root rot; water too little and risk death by dehydration. Hackaday alum [Kevin Darrah] would prefer not to gamble with either condition, and so in the course of a weekend’s time, he constructed a solar-powered automatic plant watering system from components he had on hand.
While he likely had a microcontroller or two lying around, he didn’t use one. His is a system of MOSFETs that trigger a motorized pump from one of those automatic bug spray bottles to draw from a reservoir and water the plant. The solar panel charges a bank of 6800µF capacitors that [Kevin] took out of an old receiver. When the desired charge is reached, the small soil sensor module is powered, assessing the moisture level. If the level is below the threshold determined by a trimmer pot, the power from the capacitor bank is dumped to the water pump and his plant gets a drink.
[Kevin]’s design deals nicely with the possible pitfalls of solar power. He’s included a 0.1µF cap to ensure latching through the system, and added a bleed resistor so that the pump is never powered unnecessarily. After running it for a couple of days, he’s already seeing moisture regulation in the soil. His complete demonstration and theory of operation is after the break. If you’re into solar power but aren’t quite ready to ditch the µC, check out this Arduino-controlled solution for thirsty tomatoes or this PIC-powered plant pacifier.
Continue reading “Automatic Plant Care Minus the Microcontroller”
With Canada day and Independence day fast approaching, some makers are looking towards setting up their own fireworks to shoot off in celebration – sure you could use a match or lighter… or you could crack out your trusty Arduino and a cellphone! (translated)
To ignite the fuse, [Oscar] is using a short length of Nichrome wire which is controlled via a Mosfet by the Arduino. To control the Arduino he’s using ArduDroid with a Bluetooth module. The app lets you trigger the various digital and analog outputs, and send and receive data.
Stick around to see a few different demonstration videos of the circuit, testing, and launching some little bottle rockets!
Continue reading “Triggering Remote Fireworks with an Arduino and an Android”