Learn to manufacture your own solenoids and then use them to play the xylophone by watching the tutorial video after the break. [Humberto Evans] and the team at Nerd Kits do a great job of not only manufacturing the coils, but the xylophone itself. The bars are machined from some aluminum stock and they take you down the rabbit hole with they why’s and how’s of engineering the keys.

We’re unlikely to replicate this machining process but the solenoids are another story all together. Starting at about 3:30 you can learn about designing, building, and using these little marvels. They’re basically an electromagnetic cuff with a metal slug in the middle. The solenoid seen above uses a body milled from HDPE and wrapped with magnet wire. The slug in the center is steel, with a few rare-earth magnets at the top. When you run current through the coil it repulses the magnets on the slug, witch then strikes the xylophone key. Using a MOSFET and a protection diode, actuating them is as simple as sending a digital high from your microcontroller of choice.

We’ve seen solenoids used to play a vibrophone before, but those were commercial units. Making your own hardware is far more hardcore.

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[Isaac] grabbed the motor from an old printer and used it to make a spider run up and down the wall for Halloween. A PIC 12F683 uses a MOSFET to drive the motor. The program loop has a little bit of dramatic flare to it, raising the arachnid with a bit of a jerky motion to give it some life, then wait for a time before quietly lowering the spider (hopefully onto an unsuspecting party-goer).  The driver board is set up for two motors, making it easy to reuse in future projects. This is quite effective, and the only addition we might suggest is to add a couple of red LEDs as some glowing eyes.

Take a look at the finished product after the break.

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Radio communications depend on stable oscillator frequencies and with that in mind, [Scott Harden] built a module to regulate temperature of a crystal oscillator. The process is outlined in the video after the break but it goes something like this: A small square of double-sided copper-clad board is used as a base. The body of the crystal oscillator is mounted on one side of this base. On the other side there is a mosfet and a thermister. The resistance of the thermister turns the mosfet on and off in an attempt to maintain a steady temperature.

This is the first iteration of [Scott's] crystal oven. It’s being designed for use outdoors, as his indoor setup uses a styrofoam box to insulate the oscillator from ambient temperatures. He’s already working on a second version, and mentioned the incorporation of a Wheatstone bridge but we’ll have to wait to get more details.

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In [Dave's] latest episode of the EEVblog he takes a look at constant current dummy loads. These are used to test power supply designs and instead of just chaining resistive loads together every time he’s decided to look into building a tool for the job. What he ends up with is a reliable constant current load that can be dialed anywhere from 1.5 mA up to just over 1A. There’s even an onboard meter so you don’t have to probe the setting before use.

It may look like he sent his design off to the board house for production but that’s actually a re-purposed PCB. In walking though his junk-box assembled dummy load [Dave] shares some great tips, like using multiple 1% resistors instead of shelling our for one large and accurate power resistor. But our favorite part comes at about 12:00 when he takes us through some rough math in calculating heat sinks. We’ve always just guessed, but like any good teacher, [Dave] explains the theory and then measures the actual performance taking the guesswork out of the design. See for yourself after the break. Read the rest of this entry »

[Chris] is getting his feet wet with Computer Numerical Control starting with an Etch-a-Sketch interface. This is a great way to start out because the really tough parts of the project are already inside of the toy. He’s replaced the two white knobs with stepper motors and connected them through a mosfet network to a PIC 16f84a. The PIC then gets its commands from a computer via the parallel port.

A video of the CNC machine can be seen after the break. He needs to add a frame to increase the precision of the images drawn but this first attempt is pretty good. We prefer to have the computer in charge of the design because controlling an Etch-a-Sketch with a mouse doesn’t make our drawings any better. Read the rest of this entry »

[fibra] has been slowly building a custom controller for his motorcycle. It’s an automated chain oiling system that varies application based on RPM. The LCD can show wheel RPM, voltage, time, date, air, and engine temperature. A separate driver board has a MOSFET for controlling the oiling valve. The real gold here is the attention to detail. He built a one off circuit board. The case is laser cut acrylic that he then shaped. The box is molded smoothly into the original instrument cluster using epoxy. It’s excellent work that could be mistaken for a commercial product.

The latest generation of Arduino hardware has been released. The Arduino Duemilanove (2009 in Italian) has the same form factor as previous generations. The specs are essentially identical to the Diecimila, but there have been a few changes to the hardware. The power source is no longer chosen using a jumper. A MOSFET and dual OPAMP have been added to the board to automatically selected between USB power and the external plug. Automatic hardware resets are optional now. Next to the USB port are two solder pads labeled RESET-EN. Cut the trace between them to kill the reset. If you ever want it back, just bridge the pads. The hardware was updated to correspond with the release of Arduino cofounder [Massimo Banzi]‘s new book.

[Rogers Gomez] has posted up this hybrid tube based headphone amplifier over at DIY Audio. Being a fan of tube amplifiers, but wanting something with lower voltage and lower cost, he put together this little system out of spare parts he had lying around. He wanted it to have as few parts as possible and be able to power his 32 ohm Grado headphones.

He states that he’d built several YAHA amps, and a Szekeres Mosfet follower and was curious how they’d sound together. He was pleasantly surprised with the resulting quality.

There are less than 30 individual components involved in the project. The complete parts list and schematics are available from the site. He notes at the very end, to unplug your headphones when powering up as there is a surge that could damage them. That might be good to know at the beginning just in case you get eager to test it out.

[Thanks, Gio]