Anodized Phone Mount For Your Bike

There’s a slew of apps out there for tracking your bike rides. If you want to monitor your ride while using the app, you’ll need it securely affixed to your bike. That’s where [Gord]’s No Dropped Calls build comes in. This aluminium mount was hand milled and anodized, which gives it a professional finish.

The mount consists of 3 parts which were machined out of stock 6061 aluminium. The plans were dreamt up in [Gord]’s head, and not drawn out, but the build log gives a good summary of the process. By milling away all of the unnecessary material, the weight of the mount was minimized.

Once the aluminium parts were finished, they were anodized. Anodization is a process that accelerates the oxidization of aluminum, creating a protective layer of aluminium oxide. [Greg] does this with a bucket of sulphuric acid and a power supply. Once the anodization is complete, the part is dyed for coloring. If you’re interested, [Gord] has a detailed writeup on home anodization.

The final product looks great, puts the phone within reach while biking, and prevents phone damage due to “dropped calls.”

DIY iPhone Mount for a Volvo

[Seandavid010] recently purchased a 2004 Volvo. He really liked the car except for the fact that it was missing some more modern features. He didn’t come stock with any navigation system or Bluetooth capabilities. After adding Bluetooth functionality to the stock stereo himself, he realized he would need a secure location to place his iPhone. This would allow him to control the stereo or use the navigation functions with ease. He ended up building a custom iPhone mount in just a single afternoon.

The key to this project is that the Volvo has an empty pocket on the left side of the stereo. It’s an oddly shaped vertical pocket that doesn’t seem to have any real use. [Seandavid010] decided this would be the perfect place to mount his phone. The only problem was that he didn’t want to make any permanent changes to his car. This meant no drilling into the dash and no gluing.

[Seandavid010] started by lining the pocket with blue masking tape. He then added an additional lining of plastic wrap. All of this was to protect the dashboard from what was to come next. He filled about half of the pocket with epoxy putty. We’ve seen this stuff used before in a similar project. He left a small opening in the middle with a thick washer mounted perpendicular to the ground. The washer would provide a place for an off-the-shelf iPhone holder to mount onto. [Seandavid010] also placed a flat, wooden paint stirrer underneath the putty. This created a pocket that would allow him to route cables and adapters underneath this new mount.

After letting the epoxy putty cure for an hour, he removed the block from the pocket. The stick was then removed, and any gaps were filled in with putty. The whole block was trimmed and smooth down for a more streamlined look. Finally, it was painted over with some flat black spray paint to match the color of the dashboard. An aftermarket iPhone holder allows [Seandavid010] to mount his cell phone to this new bracket. The cell phone holder allows him to rotate the phone into portrait or landscape mode, and even is adjustable to accommodate different sized phones.

3D printer used to make custom blade server type mounting system


We usually have no problem hacking together electronics into something useful. But finding an enclosure that makes sense for the build can be a real drag. In this case [Vincent Sanders] already had a working ARM build farm that leveraged the power of multiple ARM boards. But it was lying in a heap in the corner of the room and if it ever needed service or expansion it was going to be about as fun as having a cavity drilled. But no longer. He took inspiration from how a blade server rack works and 3D printed his own modular rail system for the hardware.

Each group of boards is now held securely in its own slot. The collection seen above mounts in a server rack which has its own power supply. This image is part way through the retrofit which explains why there’s a bunch of random pieces lying around yet. Instead of printing continuous rail [Vincent] uses a threaded rod to span the larger frame, securing small chunks of rail where needed by tightening nuts on either side of them. The white and red trays are prints he ordered from Shapeways designed to secure the eurocard form factor parts.

[Thanks Thomas]

Repairing broken injection molded parts with a 3D printer


The value of a 3D printer is obvious for people who hack hardware as a hobby. But this repair project should drive home their usefulness for the commoner. [James Bruton] used a 3D printer to recreate a hopelessly broken injection molded plastic part. This is a suction cup mounting bracket for a Tom Tom GPS module. The sphere which makes it adjustable had broken off of the column holding it. For 100% of non-hacking consumers that’s the end of this item. We can’t see a fix that would restore the strength of the original part.

The replacement starts by measuring the broken part with precision calipers. [James] then grabbed a copy of 123D, which is free software. He starts by modeling the sphere, then builds up the support column and the base with a cut-out. It’s obvious he’s already very familiar with the software, but even the uninitiated should be able to get this done pretty quickly. After slicing the design for the 3D printer he finds the part will be ready in about 11 minutes. The first prototype is a bit too small (the ball requires close tolerances to work well). He spins up a second version which is a bit large and uneven. A few minutes of filing leaves him with a smooth sphere which replaces the original part beautifully!

You can see the entire design, print, and assembly process in the clip after the break.

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Simple iPhone telescope mount


This cheap and easy hack will let you use your old smart phone to take pictures and videos of the view through a telescope. [Xobmo] built the connector for just 55 cents. Apart from our concerns about scratching the lens when inserting the phone in the bracket we love the idea.

He was given the Celestron Powerseeker 70AZ as a gift from his wife last Christmas. He looked around the Internet and saw that there are already some solutions for recording video using an iPhone 3GS. This design on Thingiverse would be perfect, but he doesn’t have access to a 3D printer and ordering it form a service would cost almost $50. But when he got to thinking about it, all he needed was a ring to fit on the telescope and a way to connected the iPhone to it. He headed down to the hardware store and picked up a PVC coupler. After working with a hack saw and drill he ended up with a slot with two wings on it. Just slip the phone in and slide the ring on the eyepiece. You can see some action shots, and get a look at the mount itself, in the clip after the break.

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Never pay more than $10 for a projector mount

[Lou] needed to mount his projector to finish up his home theater. But he was rather put off by the cost of commercial solutions. He ended up building his own projector mount for about ten bucks. The technique reuses some scrap metal and sources connectors from the hardware store. If your projector will be mounted flat to the ceiling we think this will work just as well for you as it did for him.

To the left we get a good look at the two parts which make up the mounting bracket. [Lou] is reusing a metal warning sign. One large piece is attached to the back portion of the projector and hangs over the end about a half-inch. On the front there is a tab with a slot in it made out the same sign. The slot accepts the head of a three-inch drywall screw. There are two holes in the rear piece which also receive screws. Once the projector is in place the screws can be adjusted to achieve the proper projection angle. [Lou] does a full walk through of the project in the video after the break.

This goes perfectly with the $50 projection screen that he built.

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Tri-mounted monitors using strut channeling (no welding)

[Optec] want his own triple monitor setup built to his specifications. It turns out to have been a pretty easy project thanks to his mastery of stock materials. The image above is just a bit dim, but if you look closely you can see the strut channel which makes up the monitor frame.

When it comes to this type of metal strut material there’s a lot to choose from. [Optec] went with the half-slot format which provides a little bit of left and right wiggle room. This is important to get the edges of those monitors to butt up to one another. After making a pair of relief cuts he bent the channel in two places, using 45 degree brackets as reinforcement. The monitor mounts are made of MDF with countersunk holes to hide the bolt heads which connect it to the channel.

He figures the total cost of the mount was around $40. Seeing how easy it was makes us think we may never buy a commercial TV mounting bracket again. Of course if you’re more into woodworking there’s a tri-monitor project for you too.

[via Reddit]