God of Papercraft Builds Working Organ Used for Own Adulation

There’s a wide world to explore when it comes to papercraft, but we reserve special praise for fully functional builds. [Aliaksei Zholner’s] working papercraft organ is a stunning example of what can be achieved with skill and perseverance.

The video is short but covers some finer touches – the folded concertinas of paper acting as springs to return the keys, for example. Air is supplied by a balloon, and the organ has a tone similar to other toy organs of comparable size.

The builder has declined to share templates at this stage, due to the complexity of the model and the fact that apparently even the thickness of the paper used can affect the function. This is not surprising — to get any sort of pipe organ to play in tune requires finesse and careful fine tuning. The build thread sheds some further light on the build (in Russian) if you’re curious to know more.

Perhaps the one thing we find surprising is that we haven’t seen something similar that’s 3D printed. If you’ve done it, smash it through on the tip line! Else, if you’re thirsty for more functional papercraft, you can’t go past the fantastic papercraft strandbeest build we covered back in 2011.

Tiny Pipe Organ Needs Tiny Church

There are a lot of unusual listings on eBay. If you’re wondering why someone would have a need for shredded cash, or a switchblade comb, or some “unicorn meat” (whatever that is), we’re honestly wondering the same thing. Sometimes, though, a listing that most people would consider bizarre finds its way to the workbench of someone with a little imagination. That was the case when [tinkartank] found three pipe organ pipes on eBay, bought them, and then built his own drivers.

The pipes have pitches of C, D, and F# (which make, as far we can tell, a C add9 flat5 no3 chord). [tinkartank] started by firing up the CNC machine and creating an enclosure to mount the pipes to. He added a church-like embellishment to the front window, and then started working on the controls for the pipes. Each pipe has its own fan, each salvaged from a hot air gun. The three are controlled with an Arduino. [tinkartank] notes that the fan noise is audible over the pipes, but there does seem to be an adequate amount of air going to each pipe.

This project is a good start towards a fully functional organ, provided [tinkartank] gets lucky enough to find the rest of the pipes from the organ. He’s already dreaming about building a full-sized organ of sorts, but in the meantime it might be interesting to use his existing pipes to build something from Myst.

An Organ Made from Back-Driven Steppers

[Josh] wrote in to tell us about an experimental instrument he’s been working on for a couple of months. We’re glad he did, because it’s a really cool project. It’s an organ that uses the principle of back-drive—applying torque to the output shaft of a motor—to create sounds.  [Josh] is back-driving four octaves worth of stepper motors with spinning wooden disks, and this generates alternating current. At the right speeds, the resulting sinusoidal waveform falls within the range of human hearing and can be amplified for maximum musical enjoyment.

[Josh] built this organ from the ground up, including the keys which are made from oak and walnut. Each of the forty-nine stepper motors has a corresponding wooden disk. The larger the wooden disk in the stack, the higher the resulting pitch. [Josh] says that if he built it for a full 88 keys, the highest note’s disk would be sixteen feet in diameter.

This stack of disks is driven independently by a separate DC motor, and the speed determines the key it will play in. When [Josh] plays a note, that note’s lever is actuated and its stepper motor makes contact with its disk in the stack. When they meet, the motor is back-driven by the spinning disk. In other words, they work in concert to produce some cool, eerie sounds.

Here’s a somewhat similar sort of build made from lasers and fans, if you consider that both instruments create music from objects that weren’t built to do so. Watch [Josh] play his stepper organ after the break. He has several build videos on his YT channel, and we’ve also embedded the one that covers the motor, power, and electronics part of the build.

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Retrotechtacular: Building Hammond Organ Tones

Here’s a short film made by the Hammond Organ Company with the intent to educate and persuade potential consumers. Right away we are assured that Hammond organs are the cream of the crop for two simple reasons: the tone generator that gives them that unique Hammond sound, and the great care taken at every step of their construction.

Hammond organs have ninety-one individual electromagnetic tone wheel assemblies. Each of these generate a specific frequency based on the waviness of a spinning disk’s edge and the speed at which it is rotated in front of an electromagnet. By using the drawbars to stack up harmonics, an organist can build lush walls of sound.

No cost is spared in Hammond’s tireless pursuit of excellence. All transformers are wound in-house and then sealed in wax to make them impervious to moisture. Each tone wheel is cut to exacting tolerances, cross-checked, and verified by an audio specialist. The assembly and fine tuning of the tone generators is so carefully performed that Hammond alleges they’ll never need tuning again.

This level of attention isn’t limited to the guts of the instrument. No, the cabinetry department is just as meticulous. Only the highest-quality lumber is carefully dried, cut, sanded, and lacquered by hand, then rubbed to a high shine. Before it leaves the shop, every Hammond organ is subject to rigorous inspection and a performance test in a soundproofed room.

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Organ Donor Gives Up a Leslie Speaker

It was about ten years ago that [Richard] received an old musical organ. Moving to a new house meant it would be cumbersome to move the organ with him, so he opted to harvest some interesting components instead. Specifically, he kept the Leslie speaker.

A Leslie speaker is a special kind of speaker mechanism that creates a tremolo effect as well as a vibrato effect. You can hear this effect in [Richard’s] video below. Simple effects like this would be easy to do on a computer nowadays, but that wasn’t the case several decades ago. Before digital electronics, musical effects were often performed by analog means. [Richard’s] Leslie speaker is a small speaker behind of a Styrofoam baffle. The baffle spins around the speaker which changes the reflection angle of the sound, producing the musical effect.

[Richard] tried hooking this speaker up to other musical instruments but found that turning off the electric motor created an audible pop over the speakers. To remedy this, he build a simple “snubber” circuit. The circuit is just a simple 240 ohm resister and a 0.05 uF capacitor. These components give the transients a path to ground, preventing the pops and clicks when the motor is powered up. Now [Richard] can use this classic piece of audio equipment for newer projects. Continue reading “Organ Donor Gives Up a Leslie Speaker”

Tearing apart an organ and making a MIDI keyboard

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What do you do if you’re in a band and have an old, dead organ lying around? Build a MIDI foot controller, of course.

After dispensing of the old organ guts, [Mark] mounted the pedals in a handsome road case and started working on the electronics. His first inclination was to mount an Arduino Pro Mini on a piece of stripboard, but after that failed decided to learn Eagle and fabricate a PCB. each key of the organ pedals are connected to a switch read by the Arduino which sends data to a Korg Microsampler over MIDI.

The swell pedal from the organ was also reused, but because the old incandescent light in the pedal was toast, this was replaced with an LED. It still works, allowing [Mark] to do volume swells on his new, fancy, MIDI foot controller.

You can check out a video of the controller below.

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MIDI out for a Korg CX-3 organ

midi-out-for-a-vintage-korg-cx-3-organ

[Michael] loves this old organ of his, but recently he wondered if it would be possible to add MIDI out without altering its original functionality. With a bit of research and more than a bit of hard work he accomplished his goal.

The nice thing about working on a quality piece of hardware like this is the resources you can find regarding how they work (which we bet is tailored for how to repair them when they break). [Michael] found a website with plenty of info on the circuit boards and how they work. From this he was able to locate a few chips which stream serial data regarding which keys have been pressed. Bingo!

Once he located the three signals he was after he built a board to translate them to the MIDI protocol. His circuit is based around an ATtiny2313. It is supported by a liner voltage regulator circuit as well as a buffer chip which converts the incoming signals to the 5V levels needed. His home etched board is clean and well mounted, and the success of the project can be heard in the clip after the jump.

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