Last November, after [HomoFaciens]’ garbage-can CNC build, we laid down the gauntlet – build a working CNC from cardboard and paperclips. And now, not only does OP deliver with a working CNC plotter, he also plans to develop it into a self-replicating machine.
To be honest, we made the challenge with tongue firmly planted in cheek. After all, how could corrugated cardboard ever make a sufficiently stiff structure for the frame of a CNC machine? [HomoFaciens] worked around this by using the much less compliant chipboard – probably closest to what we’d call matboard here in the States. His templates for the machine are extremely well thought-out; the main frame is a torsion box design, and the ways and slides are intricate affairs. Non-cardboard parts include threaded rod for the lead screws, servos modified for continuous rotation, an Arduino, and the aforementioned paperclips, which find use in the user interface, limit switches, and in the extremely clever encoders for each axis. The video below shows highlights of the build and the results.
True, the machine can only move a pen about, and the precision is nothing to brag about. But it works, and it’s perfectly capable of teaching all the basics of CNC builds to a beginner, which is a key design goal. And it’s well-positioned to move to the next level and become a machine that can replicate itself. We’ll be watching this one very closely.
Continue reading “Cardboard And Paperclip CNC Plotter Destined For Self-Replication”
3D Printers are great for printing out parts or items you need, but can they really help if you run out of paper clips? Yes, the all important and extremely overlooked bent metal fastener can put a serious damper on your day if not readily available. There is a solution to this problem, it’s called the Paper Clip Maximizer 1.0. The only consequence of using such a machine may be the destruction of mankind.
The machine takes a spool of wire and methodically bends it into a paper clip shape. Just like an extruder on a 3D Printer, there is a knurled drive wheel with a spring-loaded bearing pinching the wire. This drive wheel is powered by an RC servo that has been modified for continuous rotation. After the drive mechanism, the wire passes through a sturdy guide block. Upon exit, the wire finds the bending head, also powered by a servo. There is a bearing on the end of the bending head that is used to bend the wire around the guide block. After making several bends to form the paper clip, the bending head swings around to cut off the newly manufactured clip with an abrasive wheel. Unfortunately, this part of the process doesn’t work well. The cutoff wheel motor is powered directly by the Arduino that controls the entire machine, the power output of which is not enough to easily cut the wire. It can also leave a sharp burr on the cut wire which is not a great feature for paper clips to have. But we just see these as future fodder for hacking sessions!
Continue reading “On-Demand Paper Clips”
When the first two prototype ingredients listed are paperclips and Post-it notes you know it’s going to be good. The problem: one shower stall at work with numerous co-workers who bike to the office. The solution: a occupancy monitor that is smart enough to know that someone is actually in the room. You know what we’re talking about, a sensor that knows more than whether the door is open or closed. [James] got wise and built a sensor to monitor whether the door is bolted or not. We think this method is far superior to motion-based systems.
This uber-smart sensor is simply a pair of paperclips anchored on a rolled Post-it note substrate and shoved in the receiver on the door jamb. When the bolt is locked from the inside it pushes the paperclips together completing the simple circuit. This is monitored by a Spark Core but will work with just about any monitoring system you can devise. What we’re trying to figure out is how to ruggedize the paper-clip hack which we can’t think will perform well for very long. It looks like there’s room to bore out a bit more inside the receiver hole. Perhaps leaf switch with a 3D printed mounting bracket?
Oh, and kudos on the Ikea food storage container for the enclosure. That’s one of our favorite tricks for hacks which are installed for the long-run.
Lockpicking has become a trademark skill of hackers all across the world, and is regularly taught at hackerspaces and maker faires. But a lot of the time, the sets have already been made or bought online somewhere. However, [Sean] has demonstrated how to create a lock picking set with ordinary paperclips in the video embedded at the end of this post. Wikihow also has these awesome instructions on how to build them.
What’s great is that the material for these picks are easily found. There are other ways to fashion a set together. For example, street sweeper bristles can be used. And electrical metal tape is a good material as well, but these paperclip sets are, by far, the most accessible. Pretty much anywhere that has office stationary supplies will have mounds of these little metal clips lying around.
But how well do they work? Have you made a paperclip lock picking set before?
If so, let us know in the comments, and tell us how well they did.
Continue reading “Paperclip Lock Picking Sets”
Here in the Midwest it sometimes seems like Spring will never, well…spring. We get that “April showers bring May flowers”, but nearly all of the last month has been cold and rainy around these parts. While things are improving, we think it’s always good practice to have a few fun projects at the ready, just in case your plans with the kids get rained out.
We think that Hackaday reader [Dombeef’s] papercraft strandbeest is a perfect idea for a rainy afternoon. The supply list is pretty short, requiring little more than some scissors, pliers, paperclips, and glue in addition to the thick paper that makes up the body of the strandbeest. The paper is cut into pieces according to the PDF template he includes in his Instructable, secured to one another via small pieces of paperclip.
Once the legs are all constructed, a main axis is built from one of the remaining paperclips, and everything is joined together under the main portion of the strandbeest’s body.
As you can see in the video, the legs work quite well, though the strandbeest can probably benefit from a hand crank in the short term. [Dombeef] plans on adding a small motor to his creation, which should get the strandbeest moving about quite rapidly once completed.
If you are looking for more fun projects to do with the kids, look no further than this papercraft gyroscope or these squishy circuits.
Continue reading “Papercraft strandbeest is a great rainy day project”
Although spring keeps trying to break through the winter doldrums you might be looking for just one more weekend activity before the outdoor season begins. Grab the kids and give this paper gyroscope a try.
It’s not an electronic sensor made of paper, but the modern equivalent of a spinning top. The frame remains stationary while the center assembly spins at high speed, keeping the whole thing balanced on one narrow point. [Dombeef] put together a printable template which you can use to make your own parts. He got a hold of the heavy paper that’s used to hold X-ray film, but you can just trace out multiple copies of the parts and make a beefy section by laminating them together with glue. Combine the inner and outer parts using a paper clip as the axis and you’re ready to go. Pull hard on a bit of floss wound around the axis to get the center frame spinning, then sit back and see how long it will remain standing.
Certain OS installers cough*osx*cough don’t like the on-board displays on some machines. [Ziddan] posted a paperclip based work around for them on the eeeuser forums (originally posted by [mugan] on insanelymac). Apparently by shorting the pins, the video card will report that there is an unknown external display attached.