Giant Keyboard Is Just Our Type

We like big keyboards and we cannot lie, and we’ve seen some pretty big keyboards over the years. But this one — this one is probably the biggest working board that anyone has ever seen. [RKade] and [Kristine] set out to make the world’s largest keyboard by Guinness standards – and at 16 feet long, you would think they would be a shoe-in for the world record. More on that later.

As you might have figured out, what’s happening here is that each giant key actuates what we hope is a Cherry-brand lever switch that is wired to the pads of a normal-sized keyboard PCB. Once they designed the layout, they determined that there were absolutely no existing commercial containers that, when inverted, would fit the desired dimensions, so they figured out that it would take 350 pieces of cardboard to make 70 5-sided keycaps and got to work.

Aside from the general awesomeness of this thing, we really like the custom buttons, which are mostly made of PVC components, 3D printed parts, and a bungee cord for the return spring.

[RKade] encountered a few problems with the frame build — mostly warped boards and shrunken holes where each of the 70 keys mount. After the thing was all wired up (cleverly, we might add, with Ethernet cable pairs), [RKade] rebuilt the entire frame out of three-layers of particle board.

By the way, Guinness rejected the application, citing that it must be an exact replica of an existing keyboard, and it must be built to commercial/professional standards. They also contradict themselves, returning no search results for biggest keyboard, but offer upon starting a world record application that there is a record-holding keyboard on file after all, and it is 8 ft (2.4 m) long. It’s not the concrete Russian keyboard, which is non-functional, but we wonder if it might be the Razer from CES 2018 that uses Kailh Big Switches.

Once the keyboard was up and running, [RKade] and [Kristine] duke it out over a game of Typing Attack, where the loser has to type all the lyrics to “Never Gonna Give You Up” on the giant keyboard. Check it out after the break.

Continue reading “Giant Keyboard Is Just Our Type”

3D Printer Meets CNC Router To Make Wood Prints

We’ve seen plenty of plywood 3D printers before; after all, many early hobbyist machines were made from laser-cut plywood. But this plywood 3D-printer isn’t made from plywood – it prints plywood. Well, sort of.

Yes, we know – that’s not plywood the printer is using, but rather particleboard, the same material that fills the flatpack warehouse of every IKEA store. And calling it a printer is a bit of a stretch, too. This creation, by [Shane Whigton] and his Formlabs Hackathon team, is more of a hybrid additive-subtractive CNC machine. A gantry-mounted router carves each layer of the print from a fresh square of material – which could just as easily be plywood as particleboard. Once a layer is cut, the gantry applies glue to it, puts a fresh sheet of material on top, and clamps it down tight. The router then carves the next layer, and so on up the stack. The layer height is limited to the thickness of the material – a nominal 3/4″ (19 mm) in this case – and there’s a remarkable amount of waste, but that’s not really the point. Check out the printer in action and the resulting giant Benchy in the video below.

Seeing all that particleboard dust and glue got us thinking: what about a 3D-printer that extrudes a paste of sawdust mixed with glue? We imagine that would be a bit like those giant printers that extrude concrete to build houses.
Continue reading “3D Printer Meets CNC Router To Make Wood Prints”

Garbage Can CNC Machine Build

Forget sourcing parts for your next project from some fancy neighborhood hardware store. If you really want to show your hacker chops, be like [HomoFaciens] and try a Dumpster dive for parts for a CNC machine build.

OK, we exaggerate a little – but only a little. Apart from the control electronics, almost everything in [HomoFacien]’s build could be found by the curb on bulk-waste pickup day. Particle board from a cast-off piece of flat-pack furniture, motors and gears from an old printer, and bits of steel strapping are all that’s needed for the frame of a serviceable CNC machine. This machine is even junkier than [HomoFacien]’s earlier build, which had a lot more store-bought parts. But the videos below show pretty impressive performance nonetheless.

Sure, this is a giant leap backwards for the state of the art in DIY CNC builds. but that’s the point – to show what can be accomplished with almost nothing, and that imagination and perseverance are more important for acceptable results than an expensive BOM.

With that in mind, we’re throwing down the gauntlet: can anyone build a CNC machine from cardboard and paperclips?

Continue reading “Garbage Can CNC Machine Build”