[Mike Harrison] talked about designing and building a huge scale LED lighting installation in which PCBs were used as both electrical and mechanical elements, and presented at Electromagnetic Field 2016. The project involved 84,000 RGBW LEDs, 14,000 microcontrollers and 25,000 PCBs. It had some different problems to solve compared to small jobs, but [Mike] shared techniques that could be equally applied to smaller scale projects or applications. He goes into detail on designing for manufacture and assembly, sourcing the parts, and building the units on-site.
The installation itself was a snowflake display for a high-end shopping mall in Hong Kong in the 2015 Christmas season. [Mike] wanted a small number of modular boards that could be connected together on-site to make up the right shapes. In an effort to minimize the kinds of manufacturing and parts needed, he ended up using modular white PCBs as structural elements as well as electrical. With the exception of some minor hardware like steel wire supports, no part of the huge snowflakes required anything outside of usual PCB manufacturing processes to make. The fewer suppliers, the fewer potential problems. [Mike] goes into design detail at 6:28 in the video.
For the connections between the boards, he ended up using SIM card connectors intended for cell phones. Some testing led to choosing a connector that matched up well with the thickness of a 1.6mm PCB used as a spacer. About 28,000 of them were used, and for a while in 2015 it was very hard to get a hold of that particular part, because they had cleaned everyone out! Continue reading “SIM Card Connectors and White PCBs Make Huge LED Snowflakes Happen”
If you’ve ever wanted to get started in retrocomputing, or maybe the Commodore 64 you’ve been using since the 80s just gave up the ghost, [Rick] aka [Mindrobots] has just the thing for you: a retrocomputer based on a PIC microcontroller and a Parallax Propeller.
The two chips at the heart of the computer are both open source. The Propeller is the perfect board to take care of the I/O, video, and audio outputs because it was purpose-built to be a multitasking machine. The microcontroller is either a PIC32MX150 or a PIC32MX170 and is loaded with a BASIC interpreter, 19 I/O pins, a full-screen editor, and a number of communications protocols. In short, everything you would ever want out of a retro-style minicomputer.
The whole computer can be assembled on a PCB with all the outputs you can imagine (VGA, PS/2, etc) and, once complete, can be programmed to run any program imaginable including games. And, of course, it can act as a link to any physical devices with all of its I/O because its heart is a microcontroller.
Retrocomputing is quite an active arena for hackers, with some being made from FPGAs and other barebones computers being made on only three chips. It’s good to see another great computer in the lineup, especially one that uses open chips like the Propeller and the PIC.
[repkid] didn’t set out to build a lamp, but that’s what he ended up with, and what a lamp he built. If the above-pictured shapes look familiar, it’s because you can’t visit Thingiverse without tripping over one of several designs, all based on a fractal better known as the Koch snowflake. Typically, however, these models are intended as vases, but [repkid] saw an opportunity to bring a couple of them together as a housing for his lighting fixture.
Tinkering with an old IKEA dioder wasn’t enough of a challenge, so [repkid] fired up his 3D printer and churned out three smaller Koch vases to serve as “bulbs” for the lamp. Inside, he affixed each LED strip to a laser-cut acrylic housing with clear tape. The three bulbs attach around a wooden base, which also holds a larger, central Koch print at its center. The base also contains a PICAXE 14M2 controller to run the dioder while collecting input from an attached wireless receiver. The final component is a custom control box—comprised of both 3D-printed and laser-cut parts—to provide a 3-dial remote. A simple spin communicates the red, green, and blue values through another PICAXE controller to the transmitter. Swing by his site for a detailed build log and an assortment of progress pictures.
[Mário] sent us a tip detailing the access control system he and his friends built for the eLab Hackerspace in Faro, Portugal. The space is located in the University of Algarve’s Institute of Engineering, which meant the group couldn’t exactly bore some holes through campus property and needed a clever solution to provide 24/7 access to members.
[Mário] quickly ruled out more advanced Bluetooth or NFC options, because he didn’t want to leave out members who did not have a smartphone. Instead, after rummaging around in some junk boxes, the gang settled on hacking an old Siemens C55 phone to serve as a GSM modem and to receive calls from members. The incoming numbers are then compared against a list on the EEPROM of an attached PIC16F88 microcontroller, which directs a motor salvaged from a tobacco vending machine to open the push bar on the front door. They had to set up the motor to move an arm in a motion similar to that of a piston, thus providing the right leverage to both unlock and reset the bar’s position.
Check out [Mário’s] blog for more details and information on how they upload a log of callers to Google spreadsheets, and stick around for a quick video demonstration below. If you’d prefer a more step by step guide to the build, head over to the accompanying Instructables page. Just be careful if you try to reproduce this hack with the Arduino GSM shield.
Continue reading “Open your Hackerspace Door with a Phone Call”
[Peter] needed to drive a high power LED for his microscope. Rather than pick up a commercial LED driver, he built a simple constant current LED driver and fan control. We’ve featured [Peter’s] pumpkin candle LED work here on Hackaday in the past. Today he’s moving on to higher power LEDs. A 10 watt LED would be a good replacement light source for an old halogen/fiber optic ring light setup. [Peter] started with his old standby – an 8 pin Microchip PIC. In this case, a PIC12F1501. A PIC alone won’t handle a 10 watt LED, so he utilized a CAT4101 constant current LED driver from ON Semi. The PIC performs three tasks in this circuit. It handles user input from two buttons, generates a PWM signal to the LED driver, and generates a PWM signal for a cooling fan.
Control is simple: Press both buttons and the LED comes on full bright. Press the “up” button, and the LED can be stepped up from 10% to 100% in 10 steps. The “down” button drops the LED power back down. [Peter] even had a spare pin. He’s currently using it as an LED on/off confirmation, though we’d probably use it with a 1wire temperature sensor as a backup to thermal protection built into the CAT4101. It may be overkill, but we’d also move the buttons away from that 7805 linear regulator. Being that this circuit will be used with a microscope, it may eventually be operated by touch alone. It would be a bit surprising to try to press a button and end up with a burnt fingertip!
Continue reading “Simple 10 Watt LED driver is Hot Stuff”