Into The Plasmaverse Hack Chat

Join us on Wednesday, September 23 at noon Pacific for the Into the Plasmaverse Hack Chat with Jay Bowles!

Most kids catch on to the fact that matter can exist in three states — solid, liquid, and gas — pretty early in life, usually after playing in the snow a few times. The ice and snowflakes, the wet socks, and the fog of water vapor in breath condensing back into water droplets all provide a quick and lasting lesson in not only the states of matter but the transitions between them. So it usually comes as some surprise later when they learn of another and perhaps more interesting state: plasma.

For the young scientist, plasma is not quite so easy to come by as the other phases of matter, coming about as it does from things they’re usually not allowed to muck with. High voltage discharges, strong electromagnetic fields, or simply a lot of heat can strip away electrons from a gas and make the ionized soup that we call plasma. But once they catch the bug, few things can compare to the dancing, frenetic energy of a good plasma discharge.

Jay Bowles picked up the plasma habit quite a while back and built his YouTube channel around it. Tesla coils, Van de Graaff generators, coils and capacitors of all types — whatever it takes to make a spark, Jay has probably made and used it to make the fourth state of matter. He’ll join us on the Hack Chat to talk about all the fun things to do with plasma, high-voltage discharge, and whatever else sparks his interest.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, September 23 at 12:00 PM Pacific time. If time zones baffle you as much as us, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

Continue reading “Into The Plasmaverse Hack Chat”

A Miniature Power Supply For High Voltage Hacking

If you’re looking to experiment with plasma, you’re going to need a high voltage power supply. Usually that means something big, complex, and (naturally) expensive. But it doesn’t have to be. As [Jay Bowles] demonstrates in his latest Plasma Channel video, you can put together a low-cost power supply capable of producing up to 20,000 volts that fits in the palm of your hand. Though you should probably just put the thing down on a table when in use…

Finding the feedback coil with a multimeter.

The secret to the build is the flyback transformer. A household staple during the era of CRT televisions, these devices can still be readily found online or even salvaged from a broken TV. We’d recommend searching eBay for new old stock (NOS) transformers rather than risk getting blown through a wall while poking around in an old TV you found on the side of the road, but really it all depends on your experience level with this sort of thing.

In any event, once you have the flyback transformer in hand, the rest of the build is very simple. [Jay] demonstrates how you can determine the pinout for your transformer even if you can’t find a datasheet for it, and then proceeds to assemble the handful of ancillary parts necessary to drive it. Housed on a scrap of perfboard and mounted to a piece of plastic to keep stray objects away from the sparky bits underneath, this little power supply would be a reliable workhorse for anyone looking to start experimenting with high voltage. Perhaps an ionic lifter is in your future?

Readers with a photographic memory may recall that [Jay] used this same diminutive power supply in his recently completed water-based Marx generator.

Continue reading “A Miniature Power Supply For High Voltage Hacking”

Simple Plasma Cutter Collision Detection System

Machine tools often have powerful drive motors, allowing them to work quickly and accurately to get the job done fast. However, this can cause major damage if the tool head collides with an unexpected object. To protect against such occurances, [Xnaron] developed a simple system to shut down his plasma cutter in the event of a crash.

The system consists of a 3D printed collar that fits around the plasma cutting torch. The collar has two mating parts, which are held together with three magnets and three ball bearings to act as a key, maintaining the correct orientation. Three limit switches are then fitted, held closed by the two mating halves. When the torch collides with an object, this causes the magnetic coupling to seperate, triggering one or more of the limit switches, and shutting down the machine safely.

Video of an unplanned collision shows the device working well. It’s a neat solution that could probably be adapted to other types of machine tool that don’t experience high lateral forces. Of course, if you don’t yet have a plasma cutter, you can always make your own. Video after the break.

Continue reading “Simple Plasma Cutter Collision Detection System”

CNC Plasma Cutter Filter Gets The Slag Out

No matter what kind of tools and materials you use in your shop, chances are pretty good that some process is going to release something that you don’t want to breathe. Table saw? Better deal with that wood dust. 3D-printer? We’ve discussed fume control ad nauseam. Soldering? It’s best not to inhale those flux fumes. But perhaps nowhere is fume extraction more important than in the metal shop, where vaporized bits of metal can wreak respiratory havoc.

Reducing such risks was [Shane Wighton]’s rationale behind this no-clean plasma cutter filter. Rather than a water table to collect cutting dross, his CNC plasma cutter is fitted with a downdraft table to suck it away. The vivid display of sparks shooting out of the downdraft fans belied its ineffectiveness, though. [Shane]’s idea is based on the cyclonic principle common to woodshop dust collectors and stupidly expensive vacuum cleaners alike. Plastic pipe sections, split in half lengthwise and covered in aluminum tape to make them less likely to catch on fire from the hot sparks, are set vertically in the air path. The pipes are arranged in a series of nested “S” shapes, offering a tortuous path to the spark-laden air as it exits the downdraft.

The video below shows that most of the entrained solids slow down and drop to the bottom of the filter; some still pass through, but testing with adhesive sheets shows the metal particles in the exhaust are much reduced. We like the design, especially the fact that there’s nothing to clog or greatly restrict the airflow.

Looking for more on CNC plasma cutter builds? We’ve got you covered, from just the basics to next-level.

Continue reading “CNC Plasma Cutter Filter Gets The Slag Out”

Fuel From Water Using Only An Arc Welder

Water, high currents, blinding balls of plasma, and a highly flammable gas that’s toxic enough to kill you in three minutes if you breathe enough of it. What’s not to love about this plasma-powered water gas generator?

In all seriousness, [NightHawkInLight] is playing with some dangerous stuff here, and he’s quite adamant about this one being firmly in the “Don’t try this at home” category. But it’s also fascinating stuff, since it uses nothing but a tank of water and an electric arc to produce useful amounts of fuel very quickly. It’s easy to jump to the conclusion that he’s talking about the electrolytic splitting of water into the hydrogen-oxygen mix HHO, but this is something else entirely.

Using a carbon electrode torch connected to his arc welder, a setup that’s similar to the one he used to make synthetic rubies, [NightHawkInLight] is able to strike an underwater arc inside a vessel that looks for all the world like a double-barreled bong. The plasma creates a mixture of carbon monoxide and hydrogen which accumulates very rapidly in the gasometer he built to collect the flammable products produced by a wood gasifier.

The water gas burns remarkably cleanly, but probably has limited practical uses. Unless you live somewhere where electricity costs practically nothing, it’ll be hard to break even on this. Still, it’s an interesting look at what’s possible when plasma and water mix.

Continue reading “Fuel From Water Using Only An Arc Welder”

A Dangerous Demonstration Of The Power Of Radio

Terrestrial radio may be a dying medium, but there are still plenty of listeners out there. What would a commute to or from work be without a check of “Traffic on the Eights” to see if you need to alter your route, or an update of the scores from yesterday’s games? Getting that signal out to as many listeners as possible takes a lot of power, and this dangerous yet fascinating demo shows just how much power there is on some radio towers.

Coming to us by way of a reddit post, the short video clips show a crew working on a 15,000-Watt AM radio tower. They appear to be preparing to do tower maintenance, which means de-energizing the antenna. As the engineer explains, antennas for AM radio stations in the medium-wave band are generally the entire tower structure, as opposed to the towers for FM and TV stations, which generally just loft the antenna as high as possible above the landscape. The fun starts when the crew disconnects a jumper and an arc forms across the clamp and the antenna feed. The resulting ball of plasma acts like a speaker, letting us clearly hear the programming on the station. It’s like one of the plasma speakers we’ve seen before, albeit exceptionally more dangerous.

It’s an impressive display of the power coursing through broadcast towers, and a vivid reminder to not mess with them. Such warnings often go unheeded, sadly, with the young and foolish paying the price. There’s a reason they put fences up around radio towers, after all.

Continue reading “A Dangerous Demonstration Of The Power Of Radio”

Open-Source Satellite Propulsion Hack Chat

Join us on Wednesday, December 11 at noon Pacific for the Open-Source Satellite Propulsion Hack Chat with Michael Bretti!

When you look back on the development history of any technology, it’s clear that the successful products eventually reach an inflection point, the boundary between when it was a niche product and when it seems everyone has one. Take 3D-printers, for instance; for years you needed to build one if you wanted one, but now you can buy them in the grocery store.

It seems like we might be getting closer to the day when satellites reach a similar inflection point. What was once the province of nations with deep pockets and military muscles to flex has become far more approachable to those of more modest means. While launching satellites is still prohibitive and will probably remain so for years to come,  building them has come way, way down the curve lately, such that amateur radio operators have constellations of satellites at their disposal, small companies are looking seriously at what satellites can offer, and even STEM programs are starting to get students involved in satellite engineering.

Michael Bretti is on the leading edge of the trend toward making satellites more DIY friendly. He formed Applied Ion Systems to address one of the main problems nano-satellites face: propulsion. He is currently working on a range of open-source plasma thrusters for PocketQube satellites, a format that’s an eighth the size of the popular CubeSat format. His solid-fuel electric thrusters are intended to help these diminutive satellites keep station and stay in orbit longer than their propulsion-less cousins. And if all goes well, someday you’ll be able to buy them off-the-shelf.

Join us for the Hack Chat as Michael discusses the design of plasma thrusters, the details of his latest testing, and the challenges of creating something that needs to work in space.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, December 11 at 12:00 PM Pacific time. If time zones have got you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.