Thermochromic Treatment Keeps Solderless Breadboards Smokeless

There’s a point in a component’s thermal regime that’s between normal operation and overloaded to the point of obvious failure. That’s a dangerous region, because the component isn’t quite hot enough to release the Magic Smoke, but hot enough to singe any finger you poke around with the see if everything’s running right. So if you’re looking to keep your fingerprints unmodified, but you don’t want to invest in a thermal camera, you might want to let this thermochromic breadboard point the way to overloaded components.

We’re not sure where this tip came from, but judging by the look of the website it was sometime in the late 90s. We’re also not sure who’s behind this little hack, so we’ll just credit [improwis]. The idea is pretty simple — white acrylic paint is mixed with thermochromic pigment, and the mixture is carefully painted onto the plastic surface of a standard-issue solderless breadboard. Care is taken to apply thin coats, lest the paint gets into the contacts and really muck things up. Once the paint is dry you’re ready to build your circuit. We have to admit we’re surprised at how sensitive the paint is; judging by the pictures, the heat coming off a 1/4-watt resistor dissipating 350 mW is plenty, even when the body of the resistor is well above the surface of the breadboard. We’d imagine the paint would point out not only hot components but probably the breadboard contacts too, if things got really toasty.

This seems like such a great application of thermochromism, one that’s a bit more useful than clocks and Pi Day celebrations. If you’re going to try this yourself, you’ll have to track down your own supply of thermochromic pigment, though — the link in the article is long dead. That’s not a problem, though, as Amazon sells scads of the stuff, seemingly aimed mainly at nail salons. The more you know.

Hackaday Video: Safe Area Operation For Components (and Helicopters)

We’re back and this time talking about Safe Operating Area also called Safe Area Operation (SAO) which is short for the combination of things that can conspire to ruin your design. We also talk about helicopters.

Why take all of this time to discuss SAO you might ask, and what is that business about helicopters? Depending on the design there may be quite a bit of tedious math involved and sometimes there is just no avoiding it. Alternatively if you can get a feel for when math is and is not critical (based on design choices), it should be easier to get your next project up and running while still obeying the rules of the road.

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