Building optical flex sensors

[Joel] dug up this hack that he pulled off over ten years ago. It’s inspired by the Nintendo PowerGlove, and uses flex sensors to react to movements of your fingers. The interesting thing is, he built these optical flex sensors himself.

He likes to say that this is a ghetto fiber-optic setup. The inlaid diagram above gives you an idea of how the sensors work. An IR LED and infrared diode are positioned at either end of a piece of clear aquarium tubing. When the tube is flexed, the amount of light that makes it to the diode is diminished, a change that can be measured by a microcontroller. [Joel] found that he could increase the resolution of the sensor by adding something to the center of the tube, blocking the light when not straight. In this case he used pieces of scrap wire. The outside of the sensor was also wrapped in shrink tubing to keep ambient light from interfering with measurements.

He uses a trimpot to tune the sensors but we wonder how hard it would be to add a calibration algorithm to the firmware?

Custom flex sensors

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Flex sensors, like the ones used in the Nintendo Power Glove, are generally expensive and hard to find. However, [jiovine] demonstrates that they are easy enough to make from spare parts. He sandwiched a strip of plastic from ESD bags between pieces of copper foil, and wrapped the whole thing in heat shrink tubing. The sensor is able to detect bends in either direction, unlike the original power glove sensors. His version had a nominal resistance of about 20k ohms, but by choosing a different resistive layer you could create sensors that are more or less resistive.

Related: 5-cent tilt sensor

Power Glove 20th anniversary edition

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Using an original Power Glove, a bluetooth module, an Arduino, and an accelerometer, [Biphenyl] brought the system up to date. As you can see in the video after the break, the new version is wireless and much more useful in the games. Skip to 11 minutes in if you just want to see it in action. There’s a full writeup on Instructables if you want to build your own.  We love the power glove and we can’t wait to see a more developed game for it. This beats the Power Glove Wiimote, hands down.

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