Printable wire stripper lights up when you hit the conductor

Agonize no more over stripping the insulation off of tiny wires like those used in ribbon cables. For years we’ve used razor blades to do this, as the tiniest wires don’t have a slot on our trusty wire strippers. But often we cut all the way though the conductor (or many of the strands) when doing so. [Bjbsquared] came up with this design that will alert you when you’ve hit the conductor.

It uses the two metal razor blades as electrodes in the LED circuit. When anything metal connects the two, the LED will be illuminated. This way you know you’ve cut far enough, and should be able to tug the insulation off of the wire. This image only shows half of the printed unit, a second piece covers up the inner workings, and helps keep stray fingers away from the edges of the blades.

Overkill? We don’t think so, and we hope everyone will agree this is a wonderful design.

[via Reddit and Gizmodo]

Print your own header shrouds

Don’t get us wrong, printable whistles are cool and all, but these printable header shrouds make us think that filament printers like the Makerbot and RepRap might just be worth their salt. This utilitarian purpose is a departure from the souvenirs, toys, and art that we’re used to seeing from the expensive development toys tools.

The six and ten pin header shrouds are designed for a snug fit that makes it easy to glue them onto the plastic spacers of male pin headers. We use IDC plugs and ribbon cable all the time in our projects, but never seem to order shrouded connectors; this is perfect for us. It makes us wonder what other PCB-friendly printable designs we’ve been missing out on? Surely someone’s been printing stand-offs with threaded inserts, right? If you know of something useful that we can share with the rest of the readers, don’t hesitate to send in a tip.

[via Dangerous Prototypes]

Printable appendage with two joints and integrated motors

[Kris Reed] developed this robotic appendage as a follow-up to his original prototype. He printed it using Alumide which is a printable material with aluminum dust mixed into it. [Kris'] design utilizes three gear types; large gear, small gear, and worm gear. The motors are mounted on the middle portion of the assembly and offer an elbow and shoulder type of setup that both rotate along the same plane. We’ve got video of the testing after the break. He makes note that the movement is a bit jerky but can be cleaned up with better motor control using PWM.

[Read more...]

Laser cut and printable cases

If you’re like us you’ve got quite a few prototyping tools that are bare PCB boards. If you’re using them a lot you might want to protect them with some type of case but the lack of mounting holes can make this difficult. One popular solution to this problem is to design a case for a perfect fit, then cut it with a laser or print it out of plastic. We’ve got examples of both.

[Stewart Allen] set to work designing laser cut cases for the AVR Dragon and the Bus Pirate V2go after seeing our post about on-the-go prototyping. We think this is especially important if you have an AVR Dragon as it’s been known to bite the dust if the bottom is shorted out. If you have access to a laser cutter you can download is DXF files and the models and cut your own.

If you don’t have a laser cutter but can get some time with a 3D printer check out the Bus Pirate V2go printed case and the Arduino printed case.