3D Printed Quadcopter Props

Here’s something that isn’t quite a hack; he’s just using a 3D printer as a 3D printer. It is extremely interesting, though. Over on Hackaday.io [Anton] is creating 3D printable propellers for quadcopters and RC planes. Conventional wisdom says that propellers require exceedingly exacting tolerances, but [Anton] is making it work with the right 3D file and some creative post-processing treatment of his prints.

These 3D printed props are a remix of an earlier project on Thingiverse. In [Anton]’s testing, he didn’t get the expected lift from these original props, so a few small modifications were required. The props fit on his 3D printer bed along their long edge allowing for ease of slicing and removal of support material. For post-processing, [Anton] is using acetone vapor smoothing on his ABS printed design. They come out with a nice glossy sheen, and should be reasonably more aerodynamic than a prop with visible layer lines.

Although [Anton]’s prop is basically a replica of a normal, off-the-shelf quadcopter prop, 3D printing unique, custom props does open up a lot of room for innovation. The most efficient propeller you’ll ever find is actually a single-bladed propeller, and with a lot of experimentation, it’s possible anyone with a well-designed 3D printer could make turn out their own single-blade prop.

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The Open, Hackable Electronic Conference Badge

Electronic conference badges have been around for at least a decade now, and they all have the same faults. They’re really only meant to be used for a few days, conference organizers and attendees expect the badge to be cheap, and because of the nature of a conference badge, the code just works, and documentation is sparse.  Surely there’s a better way.

Enter the Hackable Electronic Badge. Ever since Parallax started building electronic conference badges for DEF CON, they’ve gotten a lot of requests to build badges for other conventions. Producing tens of thousands of badges makes Parallax the go-to people for your conference badge needs, but the requests for badges are always constrained by schedules that are too short, price expectations that are too low, and volumes that are unknown.

There’s a market out there for electronic conference badges, and this is Parallax’s solution to a recurring problem. They’re building a badge for all conferences, and a platform that can be (relatively) easily modified while still retaining all its core functionality.

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Hacklet 73 – Parallax Propeller Projects

In 2006, Parallax, Inc wasn’t new to the electronics business. They’d been around since 1987. Still, for a relatively small company, jumping into custom chips is a big leap. Parallax didn’t just jump into some cookie cutter ASIC, they made their own parallel multi-core microcontroller. Designed by [Chip Gracey], the Parallax Propeller has 8 cores, called cogs. Cogs are connected to I/O pins and other resources by a hub. The Propeller saw commercial success, and continues to have a loyal following. This week’s Hacklet is about some of the best Propeller projects on Hackaday.io!

wozWe start with retrocomputing prop star [Jac Goudsmit] and L-Star: Minimal Propeller/6502 Computer. [Jac] loves the classic 6502 processor. Inspired by [Ben Heckendorn’s] recent Apple I build, [Jac] wanted to see if he could replicate an Apple I with minimal parts. He built upon the success of his Software-Defined 6502 Computer project and created L-Star. The whole thing fits on a Propeller proto board with room to spare. The project uses a 6502, with a Propeller handling just about everything else. The system takes input from a PS-2 keyboard, and outputs via composite video, just like the original Apple I. As you can see from the photo, it’s quite capable of displaying Woz in ASCII. [Jac] has expanded the L-Star to support the Ohio Scientific C1P and CompuKit UK101, both early 6502 based computers.


bbotNext up is [Mike H] with B-BOT. B-BOT is a balancing robot. [Mike] used B-BOT to learn about designing with the Propeller and programming in SPIN, the Prop’s built-in interpreted language. While slower than assembler, SPIN was plenty fast enough to solve the classic inverted pendulum problem. B-BOT’s primary sensor is a Pololu AltIMU-10. This module contains a gyro, accelerometer, compass, and altimeter all on one tiny board. Locomotion comes in the form of two stepper motors. Command and control is via X-Bee radio modules. All the parts live on a custom PCB [Mike] milled using his CNC router.


xynq[Antti.lukats] created Soft Propeller, his entry in the 2015 Hackaday Prize. Soft Propeller doesn’t use a hardware Propeller at all. The core of the system is a Xilinx Zynq-7 chip, which contains an FPGA and a Dual Core ARM A9+ processor. Back in 2014, Parallax released the Verilog HDL code for the Propeller core. [Antti] has taken this code and ported it over the Zynq-7. With 256Kb of RAM, 16 MB of Flash and an LED, the entire system fits in a DIP package smaller than a stick of gum.


pipmanFinally, we have [Christian] with Pipman GPS Watch. There’s just something about the Pip-boy from the Fallout video game series. This Personal Information Processor (PIP) has spawned hundreds of projects from cosplayers and electronics hobbyists alike. [Christian’s] version uses a 4D systems TFT LCD to display those awesome graphics. Input comes through a 5 way navigation switch. A GPS and compass module provide all the navigation data Pipman needs. At the center of it all is a Parallax Propeller programmed in SPIN. [Christian] has a working prototype on his bench. He’s now working on modeling a 3D printed case with Blender.

There are a ton of Propeller projects on Hackaday.io. If you want to see more, check out our Propeller Project list! Did I miss your project? Don’t be shy, just drop me a message on Hackaday.io. That’s it for this week’s Hacklet, As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Hackaday Prize Entry: An FPGA’d Propeller

The Parallax Propeller is an exceptionally interesting chip that doesn’t get the love it deserves. It’s a 32-bit microcontroller with eight independent cores that are each powerful enough to do some real computation.  Around this time last year, the source for the Propeller was opened up and released under GPL 3.0, along with the mask ROM and an interpreter for the Propeller-specific language, Spin. This release is not only a great educational opportunity, but a marvelous occasion to build some really cool hardware as [antti.lukats] is doing with the Soft Propeller.

[antti]’s Soft Propeller is based on the Xilinx ZYNQ-7000, a System on Chip that combines a dual core ARM Cortex A9 with an FPGA with enough logic gates to become a Propeller. The board also has 16MB of Flash used for configuration and everything fits on a Propeller-compatible DIP 40 pinout. If you’ve ever wanted to play around with FPGAs and high-power ARM devices, this is the project for you.

[antti] already has the Propeller Verilog running on his board, and with just a bit more than 50% of the LUTs used, it might even be possible to fit the upcoming Propeller 2 on this chip. This build is just one small part of a much larger and more ambitious project: [antti] is working on a similar device with HDMI, USB, a MicroSD, and 32MB of DDR2 RAM. This will also be stuffed into a DIP40 format, making it an incredibly powerful system that’s just a bit larger than a stick of gum.

The 2015 Hackaday Prize is sponsored by:

Retrotechtacular: The Construction of Wooden Propellers

During World War I, the United States felt they were lagging behind Europe in terms of airplane technology. Not to be outdone, Congress created the National Advisory Committee for Aeronautics [NACA]. They needed to have some very large propellers built for wind tunnel testing. Well, they had no bids, so they set up shop and trained men to build the propellers themselves in a fantastic display of coordination and teamwork. This week’s film is a silent journey into [NACA]’s all-human assembly line process for creating these propellers.

Each blade starts with edge-grained Sitka spruce boards that are carefully planed to some top-secret exact thickness. Several boards are glued together on their long edges and dried to about 7% moisture content in the span of five or so days. Once dry, the propeller contours are penciled on from a template and cut out with a band saw.

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Improving the Parallax Propeller in an FPGA

The Parallax Propeller is an interesting chip that doesn’t get a lot of love, but since the entire chip was released as open source, that might be about to change: people are putting this chip inside FPGA and modifying the binaries to give the chip functions that never existed in the original.

Last August, Parallax released the source for the P8X32A, giving anyone with an FPGA board the ability to try out the Prop for their own designs. Since then, a few people have put some time in, cleaning up the files, unscrambling ROM images, fixing bugs, and all the general maintenance that an open source microcontroller core requires.

[Sylwester] has grabbed some of the experimental changes found on the Parallax forum and included them as a branch of the Propeller source. There is support for a second 32-bit port, giving the new chip 64 I/O pins, multiply instructions, video generators, hard-coded SD card libraries, and a variant called a microProp that has four cores instead of eight.

You can grab all the updated sources right here and load them up on a DE0 Nano FPGA board. If you’re exceptionally lucky and have the Altera DE2-115 dev board, you’ll also be able to run the upcoming Propeller 2.

Turning the DEFCON Badge Into a Bitcoin Miner


The DEFCON badge this year was an impressive piece of hardware, complete with mind-bending puzzles, cap sense buttons, LEDs, and of course a Parallax Propeller. [mike] thought a chip as cool as the Propeller should be put to better use than just sitting around until next year so he turned it into a Bitcoin miner, netting him an astonishing 40 hashes per second.

Mining Bitcoins on hardware that doesn’t have much processing power to begin with (at least compared to the FPGAs and ASIC miners commonly used) meant [mike] would have to find some interesting ways to compute the SHA256 hashes that mining requires. He turned to RetroMiner, the Bitcoin miner made for an original Nintendo. Like the NES miner, [mike] is offloading the communication with the Bitcoin network to a host computer, but all of the actual math is handled by a single core on the Propeller.

Saving one core for communication with the host computer, a DEFCON badge could conceivably manage 280 hashes/second, meaning the processing power of all the badges made for DEFCON is about equal to a seven-year-old graphics card.