The Internet overflows with prosthetics projects, and to a large extent this is somewhat understandable. Prosthetic devices are ultimately a custom made for each user, and 3D printers are trying to find a purpose. Put two and two together, and you’re going to get a few plastic limbs.
The electronics required for advanced prosthetics are a bit harder than a 3D scanner and a printer. If you’re designing a robotic leg, you will need to pump several hundred watts through an actuator to move a human forward. For the last few years, [Jean-François Duval] has been working on this problem at the MIT Media Lab Biomechatronics group and has come up with his entry for the Hackaday Prize. It’s a motor and motor control system for wearable robotics that addresses the problems no other project has thought of yet.
The goal of the FlexSEA isn’t to build prosthetics and wearable robotics – the goal is to build the electronics that drive these wearables. This means doing everything from driving motors, regulating power consumption, running control loops, and communicating with sensors. To accomplish this, [Jean-François] is using the BeagleBone Black, a Cypress PSoC, and an STM32F4, all very capable bits of hardware.
So far, [Jean-François] has documented the hardware and the software for the current controller, and has a few demo videos of his hardware in action. You can check that out below.
Continue reading “Hackaday Prize Entry: Wearable Robotics Toolkit”
One of the greatest uses we’ve seen for 3D printing is prosthetics; even today, a professionally made prosthetic would cost thousands and thousands of dollars. For his entry to the Hackaday Prize, [Martin] is building a low-cost 3D printed hand that works just like a natural hand, but with motors instead of muscles and tendons.
There are a lot of 3D printed finger mechanisms around that use string and wires to move a finger around. This has its advantages: it’s extremely similar to the arrangement of tendons in a normal hand, but [Martin] wanted to see if there was a better way. He’s using a four-bar linkage instead of strings, and is driving each finger with a threaded rod and servo motor. It’s relatively strong; just the motor and drive screw system was able to lift 1kg, and this mechanical arrangement has the added bonus of using the servo’s potentiometer to provide feedback of the position of the finger to the drive electronics.
This is far from the only prosthetic hand project in the running for The Hackaday Prize. [OpenBionics] is working on a very novel mechanism to emulate the function of the human hand in their project, and [Amadon Faul] is going all out and casting metacarpals and phalanges out of aluminum in his NeoLimb project. They’re all amazing projects, and they’re all making great use of 3D printing technology, and by no means are there too many prosthetic projects entered in The Hackaday Prize.
When [aimzzz] met this puppy born without arms, the need for some assistive hardware was obvious. We love it that rapid prototyping techniques have become so accessible that something like building a wheelchair for a puppy is not just affordable, but a lot of fun too!
The main part of the projects is a cradle which will be comfortable for the dog. 3D printing is a great choice here because it can be customized to suit the needs of a particular dog. We remember seeing another dog named Derby who has 3D printed legs that make room for the biological legs that aren’t functioning correctly. In the case of this wheelchair, the cradle could be altered make room for legs.
The rest of the build is purely mechanical. Aluminum tubing, tubing connectors, and wheels combine with the printed cradle (and some padding material) to make for one sweet ride. It takes a bit of training to get used to, but as you can see after the break this makes mobility quite easy and intuitive for the pup.
Continue reading “Printing Puppy Prosthetics”
Last year’s Hackaday Prize focused on building something cool, useful, and open. This led to builds as impressive as quadcopters nicknamed the Decapitron, to devices as useful as an Everything Radio. It’s a big field, and if you want to build something that will win, you first need an idea.
This year we’re making that part of the process a little easier for you. We’re looking for builds that matter, be they devices that monitor pollution, feed entire populations, lay the groundwork for powering an entire city, or reduce the cost and increase access to medical care.
Medical builds are a tricky subject, but over the years we’ve seen a few that stand out. Some can be as simple as a pill dispenser that tells the Internet when you don’t take your meds. This type of build is actually pretty popular with several iterations, one that works with pill bottles.
Maybe a gadget you could find in a drug store isn’t your thing. That’s okay, instead you can turn your attention to advanced medical imaging, like 3D printing a brain tumor and preventing a misdiagnosis. We’ve seen 3D printed MRI and CT scans for a while now, and coming up with a system that automates the process would be a great entry for the Hackaday prize.
Of course with 3D printers, you have a bunch of prosthesis applications; from a nine-year-old who designed his own prosthetic arm, a printed prosthetic arm for a stranger, or something simpler like our own [Bil Herd]’s quest to rebuild a finger.
These are all simple builds, but ones that clearly meet the criteria of doing something meaningful. The sky is the limit, and if you want to improve the desktop CT scanner, learn CPR (correctly) from an automated assistant, or be brought back to life with your own design, that’s all well within the goals of this year’s Hackaday Prize.
There’s just something about the holidays and man’s best friend that brings out the best in people. [Tara Anderson], Director of CJP Product Management at 3D Systems, fostered a husky mix named Derby. Derby was born with a congenital defect: his forelegs were underdeveloped with no paws. This precluded the poor fellow from running around and doing all of the things dogs love to do. [Tara] had fitted him with a wheel cart, but she still felt that Derby deserved more mobility and freedom. Deciding that 3D-printed prosthetics was the answer, she turned to her colleagues and collaborated with Derrick Campana, a certified Animal Orthotist, to create a new set of forelegs for Derby.
The design is different from typical leg prosthetics; Tara felt that the typical “running man” design would not work for a dog, since they’d just sink right into the ground. Instead, the “loop” design was used, allowing for more playful canine antics. They were constructed using MultiJet Printing on the 3DS’ ProJet 5500X. MultiJet Printing enabled the prosthetics to be printed with firm and soft parts, both needed for comfort and durability.
Continue reading “Derby’s Got Legs, He Knows How to Use Them”
Ever heard of the summer camp called Superhero Cyborgs? It’s where [Coby Unger] met nine-year-old [Aidan Robinson] and helped him design his very own custom prosthetic arm.
The camp is put on by KIDmob for kids who have various limb disabilities, and helps give them the tools and guidance to be able to make their very own prosthetics. Some of the designs the children come up with are cool, useful, pretty and sometimes not overly functional — but [Aidan’s] designs really intrigued [Coby] who is a designer and part of the staff at Pier 9, a world-class fabrication facility (and makerspace) run by Autodesk.
There’s a lot of problems with prosthetics for children. They’re very expensive, kids don’t stay the same size, and even though they might cost a lot, they don’t necessarily work that well. [Aidan] had a few commercial options but didn’t like any of them, so much so that he preferred not wear them period. But when he attended the camp he realized he had the ability to design a prosthetic that he’d actually want to wear.
Continue reading “Kid Designs His Own Prosthetic Arm at a Summer Camp”
It’s exciting how much 3D printing has enabled us to produce pretty much any shape for any purpose on the fly. Among the most thoughtful uses for the technology that we’ve seen are the many functioning and often beautiful prosthetics that not only succeed in restoring the use of a limb, but also deliver an air of style and self-expression to the wearer. The immediate nature of the technology allows for models to be designed and produced rapidly at a low-cost, which works excellently for growing children. [Pat Starace’s] Iron Man inspired 3D printed hand and forearm are a perfect example of such personality and expert engineering… with an added dash of hacker flair.
With over twenty years of experience in animatronics behind him, [Starace] expertly concealed all of the mechanical ligaments within the design of his arm, producing a streamline limb with all the nuance of lifelike gesture. It was important that the piece not only work, but give the wearer that appropriate super hero-like feeling while wearing it. He achieves this with all the bells and whistles hidden within the negative space of the forearm, which give the wearer an armory of tricks up their sleeve. Concealed in the plating, [Starace] uses an Arduino and accelerometer to animate different sets of LEDs as triggered by the hand’s position coupled with specific voice commands. Depending on what angle the wrist is bent at, the fingers will either curl into a fist and reveal hidden ‘lasers’ on the back of the hand, or spread open around a pulsing circle of light on the palm when thrust outward.
The project took [Starace] quite a bit of time to print all the individual parts; around two days worth of time. This however is still considered quick in comparison to the custom outfitting and production of traditional prosthetics… not to mention, the traditional stuff wouldn’t have LEDs. This piece has a noble cause, and is an exciting example of how 3D printing is adding a level of heroism to everyday life.
Thank you Julius for pointing out this awesome project to us!
Continue reading “3D Printing Goes Hand in Hand with Iron Man Inspired Prosthetic”