Printing Puppy Prosthetics

May 4, 2015 by Mike Szczys 13 Comments

When [aimzzz] met this puppy born without arms, the need for some assistive hardware was obvious. We love it that rapid prototyping techniques have become so accessible that something like building a wheelchair for a puppy is not just affordable, but a lot of fun too!

The main part of the projects is a cradle which will be comfortable for the dog. 3D printing is a great choice here because it can be customized to suit the needs of a particular dog. We remember seeing another dog named Derby who has 3D printed legs that make room for the biological legs that aren’t functioning correctly. In the case of this wheelchair, the cradle could be altered make room for legs.

The rest of the build is purely mechanical. Aluminum tubing, tubing connectors, and wheels combine with the printed cradle (and some padding material) to make for one sweet ride. It takes a bit of training to get used to, but as you can see after the break this makes mobility quite easy and intuitive for the pup.

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2015 THP Inspiration: Medical Hacks

March 10, 2015 by Brian Benchoff 6 Comments

Last year’s Hackaday Prize focused on building something cool, useful, and open. This led to builds as impressive as quadcopters nicknamed the Decapitron, to devices as useful as an Everything Radio. It’s a big field, and if you want to build something that will win, you first need an idea.

This year we’re making that part of the process a little easier for you. We’re looking for builds that matter, be they devices that monitor pollution, feed entire populations, lay the groundwork for powering an entire city, or reduce the cost and increase access to medical care.

Medical builds are a tricky subject, but over the years we’ve seen a few that stand out. Some can be as simple as a pill dispenser that tells the Internet when you don’t take your meds. This type of build is actually pretty popular with several iterations, one that works with pill bottles.

Maybe a gadget you could find in a drug store isn’t your thing. That’s okay, instead you can turn your attention to advanced medical imaging, like 3D printing a brain tumor and preventing a misdiagnosis. We’ve seen 3D printed MRI and CT scans for a while now, and coming up with a system that automates the process would be a great entry for the Hackaday prize.

Of course with 3D printers, you have a bunch of prosthesis applications; from a nine-year-old who designed his own prosthetic arm, a printed prosthetic arm for a stranger, or something simpler like our own [Bil Herd]’s quest to rebuild a finger.

These are all simple builds, but ones that clearly meet the criteria of doing something meaningful. The sky is the limit, and if you want to improve the desktop CT scanner, learn CPR (correctly) from an automated assistant, or be brought back to life with your own design, that’s all well within the goals of this year’s Hackaday Prize.

Derby’s Got Legs, He Knows How To Use Them

December 17, 2014 by Theodora Fabio 21 Comments

There’s just something about the holidays and man’s best friend that brings out the best in people. [Tara Anderson], Director of CJP Product Management at 3D Systems, fostered a husky mix named Derby. Derby was born with a congenital defect: his forelegs were underdeveloped with no paws. This precluded the poor fellow from running around and doing all of the things dogs love to do. [Tara] had fitted him with a wheel cart, but she still felt that Derby deserved more mobility and freedom. Deciding that 3D-printed prosthetics was the answer, she turned to her colleagues and collaborated with Derrick Campana, a certified Animal Orthotist, to create a new set of forelegs for Derby.

The design is different from typical leg prosthetics; Tara felt that the typical “running man” design would not work for a dog, since they’d just sink right into the ground. Instead, the “loop” design was used, allowing for more playful canine antics. They were constructed using MultiJet Printing on the 3DS’ ProJet 5500X. MultiJet Printing enabled the prosthetics to be printed with firm and soft parts, both needed for comfort and durability.

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Kid Designs His Own Prosthetic Arm At A Summer Camp

December 7, 2014 by James Hobson 18 Comments

Ever heard of the summer camp called Superhero Cyborgs? It’s where [Coby Unger] met nine-year-old [Aidan Robinson] and helped him design his very own custom prosthetic arm.

The camp is put on by KIDmob for kids who have various limb disabilities, and helps give them the tools and guidance to be able to make their very own prosthetics. Some of the designs the children come up with are cool, useful, pretty and sometimes not overly functional — but [Aidan’s] designs really intrigued [Coby] who is a designer and part of the staff at Pier 9, a world-class fabrication facility (and makerspace) run by Autodesk.

There’s a lot of problems with prosthetics for children. They’re very expensive, kids don’t stay the same size, and even though they might cost a lot, they don’t necessarily work that well. [Aidan] had a few commercial options but didn’t like any of them, so much so that he preferred not wear them period. But when he attended the camp he realized he had the ability to design a prosthetic that he’d actually want to wear.

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3D Printing Goes Hand In Hand With Iron Man Inspired Prosthetic

October 17, 2014 by Sarah Petkus 10 Comments

It’s exciting how much 3D printing has enabled us to produce pretty much any shape for any purpose on the fly. Among the most thoughtful uses for the technology that we’ve seen are the many functioning and often beautiful prosthetics that not only succeed in restoring the use of a limb, but also deliver an air of style and self-expression to the wearer. The immediate nature of the technology allows for models to be designed and produced rapidly at a low-cost, which works excellently for growing children. [Pat Starace’s] Iron Man inspired 3D printed hand and forearm are a perfect example of such personality and expert engineering… with an added dash of hacker flair.

With over twenty years of experience in animatronics behind him, [Starace] expertly concealed all of the mechanical ligaments within the design of his arm, producing a streamline limb with all the nuance of lifelike gesture. It was important that the piece not only work, but give the wearer that appropriate super hero-like feeling while wearing it. He achieves this with all the bells and whistles hidden within the negative space of the forearm, which give the wearer an armory of tricks up their sleeve. Concealed in the plating, [Starace] uses an Arduino and accelerometer to animate different sets of LEDs as triggered by the hand’s position coupled with specific voice commands. Depending on what angle the wrist is bent at, the fingers will either curl into a fist and reveal hidden ‘lasers’ on the back of the hand, or spread open around a pulsing circle of light on the palm when thrust outward.

The project took [Starace] quite a bit of time to print all the individual parts; around two days worth of time. This however is still considered quick in comparison to the custom outfitting and production of traditional prosthetics… not to mention, the traditional stuff wouldn’t have LEDs. This piece has a noble cause, and is an exciting example of how 3D printing is adding a level of heroism to everyday life.

Thank you Julius for pointing out this awesome project to us!

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E-Nable(ing) Shea To Build A Prosthetic Hand For Herself!

March 15, 2014 by James Hobson 34 Comments

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Here’s a heartwarming story for the day. Introducing [Shea], a little 9-year-old girl with a prosthetic hand made possible from a community of internet strangers!

She was born with only the palm of her right hand and a two-digit thumb — no fingers. Despite this day and age, prosthetics aren’t generally that good, or affordable — especially for a quickly growing young girl. So when [Shea] asked for a new hand from Santa before Christmas, her mom, [Ranee], started doing some research online. She had seen 3D printed prosthetics through Facebook posts and managed to track down the E-Nable group, which is a community of maker’s dedicated to lending a hand — quite literally.

The group got her in touch with [Nick Parker], a high school student and robotics enthusiast from California eager to help, who then introduced her (online) to his local Makerspace — from there they connected with the Milwaukee Makerspace (closer to home), and [Frankie Flood], an associate professor at the University of Wisconsin-Milwaukee.

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Make The World Takes On Crowdsourcing Prosthetics

October 4, 2013 by Mike Szczys No comments

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Tonight marks the launch of a new program from Adafruit focused on improving the availability of prosthetic designs. The program will be highlighted in four Google+ Hangouts over the coming month. Mark your calendars for 8pm Eastern Time to join in on the one-hour launch.

We’ve seen a fair number of prosthetic hacks over the years, and every time one is featured we try to drive home the importance of sharing information in order to build upon the advances of others. The power of this is clear, shown in a $150 3D printed hand for a child, hackers that are replacing their own limbs or digits, and the sharing of diy fabrication techniques to help bring prostheses to the developing world. So get excited, get involved, and get hacking!