Solder trick to make your own surface mount breakout boards

surface-mount-breakout-trick

We think you’re really going to enjoy this trick for making surface mount breakout boards. It’s common to use magnet wire to connect individual pins of a surface mount part to breadboard friendly protoboard with pin headers. What’s new here (at least to us) is that [Raul] solders one wire to both pins directly across from one another.

The image at the left shows an eight pin part with four wires soldered in place. To get to this point he first taped the wires down to a work surface being careful to space them to match the pitch on the chip’s leads. He then tapes the chip in place and solders all of the legs to the wires. This seems to kill two birds with one stone as aligning one wire to one leg is tough. From there he flips the chip over and cuts the wire spanning under it. This leaves an easy job of soldering the trailing side of the wire to a hunk of protoboard.

It’s perfect for chips with a small number of pins. Of course you may still want an etched breakout board for something with a ton of leads.

Switch mode breadboard supply from a PTH08080

[Ben] wanted a switch mode power supply for his breadboard. He ordered a PTH08080 module which is made by Texas Instruments. The spec sheet would make it a great choice for him, but he was not happy to learn that the pinout doesn’t conform to the 0.1″ spacing used by solderless breadboards. His solution was to make a breakout adapter from some protoboard.

The PTH08080 can source up to 2.25A. It accepts 4.5-18V input and can output 0.9-5.5V. The best part is the efficiency that a switch mode supply achieves compared to linear regulators. This design adds in two capacitors which are suggested in the application circuit from the datasheet (PDF). Notice that there are two headers on the breakout board. One supplies power and ground to the breadboard. The other gives him a place to connect the adjustment resistor used to select the output voltage. This connects between one pin on the PTH08080 and GND. [Ben] plans to upgrade the design by included a precision trimpot for easy output voltage adjustments.

Blinky headgear

This hat has a chasing LED feature thanks to our old friend the 555 timer. [BananaSlug] even built in the option to change the speed at the push of a button.

His design starts out with a costume hat. Each of the 25 LEDs is soldered to a 2×4 hole chunk of protoboard. The LED package is pushed through a slit in the hat, but the protoboard remains on the inside where it can be sewn in place. From there [BananaSlug] soldered one negative bus around the circumference, and an individual positive lead from each module back to the control board. They’re addressed by a set of CD4017 decade counters which are clocked by the 555 timer circuit.

This is a great little analog/logic project and the style is perfect if you’ve got the coat to go along with it.

[David] hand soldered a Blinky ball… and you can too!

This is a blinky ball that [David] designed, built, and programmed himself. Does it look familiar? It should, he took his inspiration from the original prototype, and the Hackerspace-produced derivative. [David's] version is not as small, or as blinky, but in our minds the development process is the real reason for building something like this. He took a great idea and figured out how he could pull it off while pushing his skill set, staying within his time and budget constraints.

The project is powered by an Arduino nano which resides in the core of the ball. [David] used protoboard sourced locally for each of the slices, soldering green LEDs along the curved edges, and added shift registers to drive them. The ball is driven by a LiPo battery which can power it for about 45 minutes. You can see the animation designs he coded in the clip after the break.

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[Scot] whips up breakout board for his ARM breakout board

[Scot Kornak] got his hands on the new STM32 Discovery Board. He got his as a free giveaway, but at only $18 he probably would have picked one up anyway. His one complaint about the device is that he dual pin-headers which break out the ARM processor’s pins are not the most convenient for hooking up external components. He decided to make his own breakout board which would give him a more robust solution for the components he uses all the time.

The protoboard that he chose as a base is quite interesting. It’s made for interfacing DIL pin headers just like the ones on the STM32F4 Discovery board. Each row of the dual header is carried down the board perpendicular to those headers. [Scot] cut the traces underneath the STM32 board to isolate the right and left sides. He then added RS232 hardware to one side, while including another pair of DIL headers to break out the rest of the unused pins.

This is all he’s got so far, but there’s plenty of room on the base board to add more as the need arises.

Hackaday Links: December 16, 2011

Free-form Christmas ornament

Here’s [Rob]‘s free form circuit that’s a Christmas ornament for geeks. It looks great, but sadly isn’t powered through a Christmas light strand. It’s just as cool as the skeletal Arduino we saw.

Prototyping with flowers

Well this is interesting: protoboard that’s specifically made to make SMD soldering easier. The guys at elecfreaks went through a lot of design iterations to make sure it works.

We’ll call it Buzz Beer

The days are getting longer and cabin fever will soon set in. Why not brew beer in your coffee maker? It’s an oldie but a goodie.

Christmas oscilloscope

With just an ATtiny and a little bit of  futzing around changing the coefficients of a partial differential equation, you too can have your very own oscilloscope Christmas tree. Don’t worry though, there are instructions on how to implement it with an Arduino as well. HaD’s own [Kevin] might be the one to beat, though.

So what exactly does a grip do?

You know what your home movies need? A camera crane, of course. You’ll be able to get some neat panning action going on, and maybe some shots you couldn’t do otherwise. Want a demo? Ok, here’s a guy on a unicycle.

Kequencer 2.0 is cheaper and easier to build — still awesome

[Rich Decibels] decibels received so much interest in his original sequencer build that he decided to make another one that was a bit easier and less expensive to replicate. The original design, called the Kequencer, featured a nicely finished look for the user interface. For the Keyquencer 2.0 he decided that adding a lid to the enclosure meant not spending quite as much for controls (nice looking knobs tend to increase the cost of potentiometers).

A rectangle of protoboard serves as the panel face for the device. It looks like he painted it black on top so that it doesn’t distract from the neatly organized parts layout. He used point-to-point wiring to make most of the hookups, but he did create a board layout which will help to guide you when the number of wires starts to get out of hand. This was made after the fact and he regrets not having it for the initial build. Check out the demonstration video embedded after the break to hear how the second iteration sounds.

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