Consumer 3D printers have really opened up the floodgates to personal at home fabrication. Even the cheapest of 3D printers will yield functional parts — however the quality of the print varies quite a lot. One of the biggest downfalls to affordable 3D printers is the cost cutting of crucial parts, like the z-Axis. Almost all consumer 3D printers use standard threaded rod for the z-axis, which should really use a leadscrew instead.
Threaded rod is not designed for accurate positioning — it’s primarily designed to be a fastener. You can have issues with backlash, wobble, and they usually aren’t even perfectly straight — not to mention they gunk up easily with dirt and grime. In other words, you’ll never see a threaded rod on a commercial machine.
The Hackaday European tour continues, this time in Prague with Josef Průša (Google translate), core developer in the RepRap project, feature at all the Maker Faires and cons, and creator of his namesake, the Prusa Mendel and i3 printers.
[Prusa]’s involvement with the RepRap project started with a RepRap Mendel, the second iteration of RepRap hardware, but the first popular and easy to build version. [Jo] found the Mendel rather difficult to build, so he loaded OpenSCAD and started to design his own version of the hardware. This version became the de facto standard RepRap for a few years, with many inspired by and derivative printers making their way to hackerspaces and workshops around the world.
A few years ago, [Prusa] was one of the first to make a complete break with the traditional ‘threaded rod and nut’ construction of RepRaps with the introduction of the Prusa i3. This was the first model that had a metal plate as the frame, another feature that would be seen in dozens of other models. It’s not something that was without controversy, either; using a metal plate for the frame doesn’t allow for as much self-replication, something that’s a core value of the RepRap project. That didn’t matter to the community; the Prusa i3 or a similar design is the third most popular printer on 3Dhubs.
What’s the future of the Prusa name? There is an i4 in the works, and I’m pretty sure that’s all I can tell you. Someone already bought the Prusai4 domain, so there may be a name change.
In the interview below, [Prusa] goes over his involvement with the RepRap project, his business, what he considers to be the latest advances in 3D printing for the past year, what the worst things about the 3D printing scene is (it’s Kickstarter), the state of the RepRap project, and thoughts on SLS, DLP, and SLA printing technologies. Video below.
Midwesterner’s should take note — here’s an event that’s happening somewhere other than New York or California! We jest, of course there are great events in the Midwestern states every year, like the Kanasas City or Detroit Maker Faires. This event puts focus on 3D printing. The Midwest RepRap Festival will be held in Elkhart, Indian March 15-17, 2013. Despite the name, the event is meant to encompass all things involved with any brand, make, or variety of 3D printing.
The owners of a local business called The Royal Phoenix have opened their doors for the weekend. Organizers have arranged for [Josef Prusa] and [Johnny R] to speak. There will also be build events (one session will show the build process of the MendelMax 2.0) so feel free to bring your own equipment for help with construction or getting it dialed in.
There is no registration fee, or tickets. But it would be best if you did fill out the questionnaire so they have some semblance of how many people might be coming.
Any time a media outlet or conference wants an expert on 3D printing there are two people to turn to. The most famous is [Bre Pettis] of MakerBot. The other is an awesome guy named [Prusa], designer of the most popular RepRap and possibly the most popular 3D printer of all time. He’s been putting his fame to use by interviewing all the big names in 3D printing and putting them all up on his YouTube account.
Wrapping up the most interesting people, there’s also an interview with [Sound], developer of the Slic3r firmware. We’ve seen an interview of [Sound] before, and this interview continues the earlier one by talking about multiple extruders and how awesome the RepRap community is.
Lastly, and unfortunately, is a short video of [Prusa] interviewing meat the world Maker Faire last September. [Prusa] is a huge fan of Hackaday, so this interview is just two guys being star struck at each other.
Actually, the 2012 World Maker Faire had the largest number of current and former Hackaday alumni in one place ever. A group interview of [Ian] (now of Dangerous Prototypes), [Phillip Torrone] (Adafruit), [Phil Burgess] (Adafruit), current Hackaday boss man [Caleb] and myself would have been awesome. We’ll try harder next year.
You can check out the good videos after the break.
[Josef Prusa], brainchild behind what is probably the most popular 3D printer, has just unleashed a new hot end that is capable of printing objects in polycarbonate, PEEK, and nylon.
This new hot end is completely made out of stainless steel – there are no plastic parts made out PTFE or PEEK to keep the heat from transferring up to the extruder. Because the Prusa Nozzle can print these plastics, it’s also now possible to print parts for other hot ends such as the J Head and the Budaschnozzle.
We ran into [Prusa] at NYC Maker Faire a few months ago, and he was kind enough to go over the advancements in his new nozzle and new i3 printer. So far, it looks like the lack of a PEEK insulator isn’t doing the new hot end any harm – [Prusa] has left molten plastic in the nozzle for a few hours and nothing bad has come of it.
You can check out the interview below.
Again, thanks to [Prusa] for granting us an interview and providing some free advertising for Hackaday’s hosts for the NYC Maker Faire. Before you complain about the delay in getting this interview out to you, don’t worry; I slapped a few Makerbot stickers on the back of [Prusa]’s jacket. Everything’s cool.
When [Josef Prusa] speaks at a conference extolling the virtues of 3D printing, he likes to give out printed objects to show off the possibilities home-brew fabrication. A favorite of [Prusa] are whistles – they’re functional and show off exactly what a 3D printer can do. Printing out hundreds of whistles is a job for a factory and not a printer, so [Prusa] decided to customize each whistle with the initials of a conference attendee.
When [Prusa] was asked to attend the INFOTRENDY conference in Bratislava, he had a small audience (only 150 people) and a list of all the attendees a week before hand. It was the perfect scenario to whip up a Python script to generate the models for a whistle with the initials of each attendee emblazoned on the side.
The WhistleGen code is up on [Prusa]’s GitHub ready to print out custom whistles for your next conference. While the capabilities of WhistleGen are limited to just two letters of text, we’re sure someone will figure out a way to automate the generation custom conference badges very shortly.
Okay, it’s more like the 23 days but who’s counting? [Kliment] is giving the gift of self-replication this holiday season by uploading one new printable part a day. If you follow along and print each one you’ll have a Prusa Mendel by Christmas (this started on 12/2 so you’ll need to catch up). The Prusa is a variation on the Mendel that uses bushings wherever possible, reducing the need for bearings down to just two.
So yeah, you need to have access to a 3D printer in order to make the parts for this 3D printer, but that’s how it always works. [Kliment] has gone the distance to make this little exercise enjoyable. The parts that take longer to print are reserved for the weekends, some have been altered to include a holiday theme, and all of them have been optimized to fit on a Makerbot build platform.