A Home Made Air Pump From PVC Pipe

If you need a supply of low pressure air – let’s say enough pressure to ensure a constant supply but not enough to describe as “Compressed air” with a straight face – what do you do? Many people will reach for an aquarium pump, after all that represents a readily available and relatively inexpensive source of bubbles.

But not [truebassB], instead he built his own air pump from first principles (YouTube, embedded below) using PVC pipe. It’s a straightforward design in which the cylinder is a length of pipe with a disc of flat PVC glued to its end, and the piston is fabricated from a short piece of the same tube with a section cut out to reduce its diameter. An adequate seal is achieved using a piece of rubber cut from an inner tube, and the gudgeon pin is cut from a piece of wire. The connecting rod is another longer piece of wire, and the crank is a wooden disc with an offset hole. Power comes from a DC motor taken from a dead power tool. A couple of ball check valves are used for air input and output.

The resulting pump isn’t the prettiest of pumps, and it could probably do with a bit of balancing as it rattles somewhat. But it’s a pump, and it obviously cost next-to-nothing, so that in our eyes makes it a neat build. He’s posted a video of the build which we’ve placed below the break.

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High Vacuum with Mercury and Glassware

If you want to build your own vacuum tubes, whether amplifying, Nixie or cathode-ray, you’re going to need a vacuum. It’s in the name, after all. For a few thousand bucks, you can probably pick up a used turbo-molecular pump. But how did they make high vacuums back in the day? How did Edison evacuate his light bulbs?

Strangely enough, you could do worse than turn to YouTube for the answer: [Cody] demonstrates building a Sprengel vacuum pump (video embedded below). As tipster [BrightBlueJim] wrote us, this project has everything: high vacuum, home-made torch glassware, and large quantities of toxic heavy metals. (Somehow [Jim] missed out on the high-voltage from the static electricity generated by sliding mercury down glass tubes for days on end.)

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Build Your Own In-Fridge Soda Fountain

Who doesn’t love an ice cold soda? Lots of people, probably. This one’s not for them. It’s for those of us that are tired of having to go through the arduous process of manually opening a bottle and pouring a drink. Wouldn’t it be cool if you could have your own soda fountain at home? [Kedar Nimbalkar] thought so, and built a soda fountain that you can install right inside a fridge.

The system is based around using small pumps marketed as “6V DC air pumps” on Amazon. [Kedar] uses an indirect method of pumping the soda in this project. It’s a sad fact that it’s hard to find a cheap pump that’s safe to use with fluids for human consumption, and on top of that, many types of pump out there aren’t self-priming. This means the pump needs to be charged with fluid to work, which can make changing empty bottles a real pain.

Instead of pumping the fluid directly, the pumps instead push air into the top of the sealed soda bottles, which forces soda out of another tube in the bottle. This means that the pumps themselves don’t have direct contact with the soda which is a great design when working with stuff you’re going to put in your body. Following on from this careful design, the tubing selected is food safe. Unfortunately, even though the pumps don’t directly touch the soda itself, it’s highly unlikely the pumps chosen (designed for aquariums) are genuinely food-safe themselves.

When you’re building a beer funnel setup for Australia Day/4th of July/Other, using all manner of industrial or agricultural fittings may be a relatively low risk, as it’s a one-off exposure. But if you’re building a system handling products for human ingestion that you’re using on a regular basis, you really do want to make sure that the parts you use aren’t slowly poisoning you. There’s many ways this can happen — parts may corrode or react with substances in the food, plastics may outgas, or there may be lubricants in the parts that have toxic compounds in them. Just look what can happen if you drink wine out of a gun barrel — and that was from a single exposure!

Overall it’s a cool project, and one that would be especially fun and educational to do with children. Young humans are well known for their predilection towards sugary beverages, and have minds ready to be filled with knowledge about pumps, safe food handling practices, and of course, electronics. We also like [Kedar]’s use of commonly available materials, like a plastic food container for the enclosure. The project would be a great starter on your way to building a more complicated cocktail-mixing barbot. Video after the break.

We know peristaltic pumps are the go-to for safe liquid pumping. Anyone know a hacker friendly way of pumping air while ensuring all parts of the system are food safe? The most creative solution we’ve seen is to use breast pumps but it wasn’t ideal. Let us know your own tricks in the comments!

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Cordless Water Pump!

A water pump is one of those items that are uncommonly used, but invaluable when needed. Rarer still are cordless versions that can be deployed at speed. Enter [DIY King 00], who has shared his build of a cordless water pump!

The pump uses an 18 volt brushed motor and is powered by an AEG 18V LiPo battery. That’s the same battery as the rest of [DIY King]’s power tools, making it convenient to use. UPVC pipe was used for the impeller — with a pipe end cap for a housing. A window of plexiglass to view the pump in motion adds a nice touch.

A bit of woodworking resulted in the mount for the pump and battery pack, while a notch on the underside allows the battery to lock into place. Some simple alligator clips on the battery contacts and the motor connected through a switch are all one needs to get this thing running.

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DIY Syringe Pump Saves Big Bucks for Hacker’s Lab

If you had a choice between going to your boss and asking for funds for a new piece of gear, would you rather ask for $3000 to buy off-the-shelf, or $200 for the parts to build the same thing yourself? Any self-respecting hacker knows the answer, and when presented with an opportunity to equip his lab with a new DIY syringe pump for $200, [Dr. D-Flo] rose to the challenge.

The first stop for [Dr. D-Flo] was, naturally, Hackaday.io, which is where he found [Naroom]’s syringe pump project. It was a good match for his budget and his specs, but he needed to modify some of the 3D printed parts a little to fit the larger syringes he intended to use. The base is aluminum extrusion, the drive train is a stepper motor spinning threaded rod and a captive nut in the plunger holders, and an Arduino and motor shield control everything. The drive train will obviously suffer from a fair amount of backlash, but this pump isn’t meant for precise dispensing so it shouldn’t matter. We’d worry a little more about the robustness of the printed parts over time and their compatibility with common lab solvents, but overall this was a great build that [Dr. D-Flo] intends to use in a 3D food printer. We look forward to seeing that one.

It’s getting so that that you can build almost anything for the lab these days, from peristaltic pumps to centrifuges. It has to be hard to concentrate on your science when there’s so much gear to make.

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Enjoy The Last Throes of Summer With a Nice Pool Automation Project

[Ken Rumer] bought a new house. It came with a troublingly complex pool system. It had solar heating. It had gas heating. Electricity was involved somehow. It had timers and gadgets. Sand could be fed into one end and clean water came out the other. There was even a spa thrown into the mix.

Needless to say, within the first few months of owning their very own chemical plant they ran into some near meltdowns. They managed to heat the pool with 250 dollars of gas in a day. They managed to drain the spa entirely into the pool, but thankfully never managed the reverse. [Ken] knew something had to change. It didn’t hurt that it seemed like a fun challenge.

The first step was to tear out as much of the old control system as could be spared. An old synchronous motor timer’s chlorine rusted guts were ripped out. The solar controler was next to be sent to its final resting place. The manual valves were all replaced with fancy new ones.

Rather than risk his fallible human state draining the pool into the downstairs toilet, he’d add a robot’s cold logical gatekeeping in order to protect house and home. It was a simple matter of involving the usual suspects. Raspberry Pi and Arduino Man collaborated on the controls. Import relay boards danced to their commands. A small suite of sensors lent their aid.

Now as the soon-to-be autumn sun sets, the pool begins to cool and the spa begins to heat automatically. The children are put to bed, tired from a fun day at the pool, and [Ken] gets to lounge in his spa; watching the distant twinkling of lights on his backyard industrial complex.

Cheap Vacuum Source For Working With Dangerous Chemicals

[Nurdrage] puts out a lot of neat videos, mostly about home chemistry. For the home chemist it is occasionally desirable to pull a vacuum. For example, a potentially dangerous chemical can be boiled and distilled at a much lower temperature than at atmospheric pressures.

However, there’s a problem with just going to the local import store and buying the first vacuum pump on the shelf.  They are primarily designed for atmospheric gasses and tend to melt when exposed to solvents. If you’re a big university or a commercial lab this is no problem. You just drop three grand on a Teflon diaphragm pump or a liquid nitrogen trap. For the home chemist who’s already having enough trouble just buying the chemicals needed for neat experiments, this is not an option.

[Nurdrage] demonstrates the proper usage of a much cheaper option: an aspirator vacuum pump. You might remember something similar from high school chemistry. School pumps generally use flowing tap water to produce the vacuum. [Nurdrage] is saving water by using a fluid pump and a reservoir to drive his aspirator.

Aspirator pumps use the Venturi effect to create a vacuum. These devices are cheap because there are no moving parts. We looked it up and the one he is using costs ten US dollars on fleabay. It can pull enough vacuum to boil water below room temperature.

The video is really good and provides a lot of useful information. It also seems like a really useful device for other hacking tasks outside of home chemistry. Video after the break.

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