Surviving the FAA Regulations: Modelers Move Indoors

New FAA rules are making radio-controlled aircraft a rough hobby to enjoy here in the USA. Not only are the new drone enthusiasts curtailed, but the classic radio-controlled modelers are being affected as well. Everyone has to register, and for those living within 30 miles of Washington DC, flying of any sort has been effectively shut down. All’s not lost though. There is plenty of flying which can be done outside of the watchful eye of the FAA. All it takes is looking indoors.

Continue reading “Surviving the FAA Regulations: Modelers Move Indoors”

Truck-Sized Star Destroyer Takes Flight

While some of you may have been to see the new Star Wars movie, you might be sad that everything happened a long time ago in a galaxy far away. But there’s a group of RC enthusiasts called [Flite Test] who are trying to bring at least a little bit of that fantasy into real life. They’ve created a truck-sized Star Destroyer that actually flies. It looks kind of terrifying, too.

While it’s not as big as a “real” Star Destroyer, it’s certainly one of the biggest we’ve ever seen in real life. Built out of foam, this monstrosity is 15 feet long and powered by two huge electric motors and a large lithium polymer battery. Of course they didn’t start out by building this huge flying spaceship; they created a smaller model as proof-of-concept and flew that one around for a while to make sure everything was shipshape. While it’s exciting to see the small model in flight, it’s another thing to see the 15-foot version swooping around.

We’re sad to report that the Star Destroyer did meet a similar fate as the one that Rey was scavenging at the beginning of the movie (spoilers: it crashed), we hope that the RC team rebuilds it so it’s space worthy again. Maybe they can even add a real-life ion drive or a few lasers to make it even more real.

Continue reading “Truck-Sized Star Destroyer Takes Flight”

Flying Planes With Squirrel Cages

Fixed wing remote control planes are ridiculously overpowered. Whereas normal, manned fixed wing aircraft need to take into account things like density altitude, angle of attack, and weight limits, most RC aircraft can hover. This insane amount of power means there’s a lot of room for experimentation, especially in new and novel power plants. [Samm Sheperd] had an old squirrel cage fan taken from an electric wall heater and figured one man’s trash was an integral part of another man’s hobby and built a plane around this very unusual fan.

squirrel-cage-fan-wideThe only part of the squirrel cage fan [Samm] reused was the impeller. Every other part of this power plant was either constructed out of foam board, plywood, or in the case of the brushless motor turning the fan, stolen from the ubiquitous box of junk on every modeller’s workbench.

The design of the plane puts the blower fan directly under the wings, blasting the air backwards underneath the empennage. During testing, [Samm] found this blower pulled around 350W from the battery – exactly what it should draw if a properly sized propeller were attached to the motor. The thrust produced isn’t that great — only about 400g of thrust from an airframe that weights 863g. That’s very underpowered for an RC aircraft, but absurdly powerful for any manned flying machine.

Does the plane work? Of course it does. [Samm] took his plane for a few laps around the neighborhood and found the plane flies excellently. It is horrifically loud, but it is a great example of how much anyone can do with cheap RC planes constructed out of foam.

Continue reading “Flying Planes With Squirrel Cages”

RC Mini Flame Thrower Brings the Burn

It goes without saying that a radio controlled mini flame thrower can be nothing but a bad idea and you should never, ever build one. But once you watch the video below, you’ll be tempted to try. But don’t do it – you’ve been warned.

That said, the video below shows that [Make-log]’s remarkably compact build is chock full of safety interlocks and sports a thoughtful and informative user interface. It’s fueled by a small can of spray deodorant whose valve is actuated by a servo and ignited by a spark-gap igniter. Alas, this final critical component is no longer available from SparkFun, so if you choose to roll your own – which you shouldn’t – you’ll need to find a substitute.

We’ve featured an unreasonable number of flame thrower projects before, including a ton of wristmounted units. Of course if you’re a musically inclined pyromaniac, you’ll also want to check out this mini Doof Warrior setup too.

Continue reading “RC Mini Flame Thrower Brings the Burn”

3D Printed Turbofan Features Reverse Thrust

[Harcoreta] has created a 3D printed model of the GE GEnx-1B Turbofan. This is the engine that powers Boeing’s 787 dreamliner. What sets this model apart is that it has a complete working reverse thrust system. A real jet engine would be asking a bit much of 3D printed ABS plastic. This model is more of an Electric Ducted Fan (EDF). An NTM 1400kv 35mm brushless motor hides in the core, cooled by a small impeller.

jet-nakedWhat sets this apart from other jet models is the working reverse thrust system. [Harcoreta] painstakingly modeled the cascade reverse thrust setup on the 787/GEnx-1B combo. He then engineered a way to make it actually work using radio controlled plane components. Two servos drive threaded rods. The rods move the rear engine cowling, exposing the reverse thrust ducts. The servos also drive a complex series of linkages. These linkages actuate cascade vanes which close off the fan exhaust. The air driven by the fan has nowhere to go but out the reverse thrust ducts. [Harcoreta’s] videos do a much better job of explaining how all the parts work together.

The model was printed on an Reprap Prusa I3 at 0.1mm layer height. [Harcoreta] smoothed his prints using acrylic thinner, similar to the acetone vapor method. Unfortunately, [Harcoreta] has only released a few of the design files on rcgroups, but we’re hoping he will drop the whole model. We can’t wait to see a model dreamliner landing just like the big boys!

Continue reading “3D Printed Turbofan Features Reverse Thrust”

Itsy Bitsy Teenie Weenie 3D Printed RC Truck

I think it’s safe to say that almost all of us grew up playing with toy cars. They were cheap, and darn near  indestructible. Some went by the brand name of “Hot Wheels”, and others “Matchbox”. As a kid, you most likely spent many an hour on the floor imagining your “toy” to be a real car – and of course, adding the all important sound effects. Vroom-vroommmmm!

Flash forward to 2015, and see how things have changed. There are several “micro” RC cars and trucks on the market you can buy for about $10, but this is the first micro-sized, DIY, 3D printed, 4×4 truck we’ve seen. And to add to that, it even has a working articulated front end loader.

Coming in at a minute 1/87th scale, this tiny truck and matching controller boasts 6 channels, 4-wheel drive, and a working trailer hitch. In the video after the break, you can see the amazing amount of work that [Mortimer] had to put into this build to get everything to fit in such a small space. Although the video is German, we think it’s fairly easy to see what’s going on. [Mortimer] is sharing the 3D printed files on his Shapeways page if you would like to give this build a go.

Continue reading “Itsy Bitsy Teenie Weenie 3D Printed RC Truck”

Building A Dead-On-Accurate Model Ford Pickup From Scratch

In a world filled with 3D printed this and CNC machined that, it’s always nice to see someone who still does things the old-fashioned way. [Headquake137] built a radio controlled truck body (YouTube link) from wood and polystyrene using just a saw, a Dremel, a hobby knife, and a lot of patience. This is one of those builds that blurs the lines between scale model and sculpture. There aren’t too many pickup trucks one might call “iconic” but if we were to compile a list, the 6th generation Ford F-series would be on it. [Headquake137’s] model is based on a 1977 F100.

ford-thumb2The build starts with the slab sides of the truck. The basic outline is cut into a piece of lumber which is then split with a handsaw to create a left and a right side. From there, [Headquake137’s] uses a Dremel to carve away anything that doesn’t look like a 1977 F100. He adds pieces of wood for the roof, hood, tailgate, and the rest of the major body panels. Small details like the grille and instrument panel are created with white polystyrene sheet, an easy to cut material often used by train and car modelers.

When the paint starts going on, the model really comes to life. [Headquake137] weathers the model to look like it’s seen a long life on the farm. The final part of the video covers the test drive of the truck, now mounted to a custom chassis. The chassis is designed for trails and rock crawling, so it’s no speed demon, but it sure does look the part riding trails out in the woods!

[Headquake137] managed to condense what must have been a 60 or 70 hour build down to a 14 minute video found below.

Continue reading “Building A Dead-On-Accurate Model Ford Pickup From Scratch”