Hack a Mag-Lite to be Rechargeable

rechargeMaglite

Most tools sport rechargeable batteries these days, but there’s no need to toss that old flashlight: just replace the cells with rechargable ones!

[monjnoux] had a 3-cell D-sized MagLite lying around—though you could reproduce this hack with a 2 to 5 cell model—which he emptied of its regular batteries and replaced with some 11000mAh NiMHs from eBay. The original bulb was also tossed in favor of a 140-lumens LED.

After disassembling the flashlight, [monjnoux] set about installing the new parts. He replaced the original bulb with the LED, soldering it into place and securing it with hot glue. He then drilled a hole in the body of the flashlight for a DC socket. The charger he purchased is adaptive, detecting the number of cells and adjusting its voltage accordingly. It had the wrong connector, though, so [monjnoux] simply chopped off the end and soldered on a new one. For a hack that comes in at 40€, it’s definitely a cheaper alternative to the official rechargeable model: which costs 80€. And with a duration of 7 hours (though it’s unclear whether this number reflects continuous use), it likely outlasts the official model, as well.

The ins and outs of Lithium-based battery packs

lithium_batteries

So, you’ve got your awesome project built and are ready to take it on the go, but how are you going to power it? You could use a couple alkaline cells or perhaps swipe a Litihium battery pack from some infrequently used portable device – however before you do that, why not check out what [Lady Ada] has to say on the subject?

The detailed tutorial on her site discusses the different types of Lithium-based batteries and their form factors, as well as the strengths and weaknesses of each type. Voltage ratings are covered, as well as why it is important to choose a Lithium battery pack that fits the task at hand. The dangers of improperly handling batteries are clearly noted, highlighting the importance of selecting a proper charger and resisting the urge to ever wire Lithium batteries together to increase capacity.

While the bulk of the information presented is nothing new to most of our readers, it’s definitely a worthwhile read for those just starting to use Lithium battery technology in their projects.

Solar batteries

solarbatt

[Knut Karlsen] put together a prototype set of solar rechargeable batteries. He always seemed to have batteries laying around on his worktable and figured they might as well be charging. The flexible solar cells were given to him by researchers at the IFE and are rated at 1.8V. He used superglue to secure them to the C cells. A silver conductive pen plus flat wires from a Canon lens connect the solar cells to the battery terminals. The batteries just trickle charge for now, but he’s going to try to build cells with built in charge controllers in the future.

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