LittleRP, The Latest Of The Resin Printers

LitleRP Over the last few years, a few resin / stereolithography printers have been made a few headlines due to print quality that cannot be matched by the usual RepRap style filament printers. These used to be extremely expensive machines, but lately there have been a few newcomers to the field. The latest is the LittleRP, an affordable DLP projector-based resin printer that can be put together for under a kilobuck.

Instead of proprietary resins, the LittleRP is designed to use as many different formulations of UV curing resin as possible, including those from MadeSolid and MakerJuice. These resins are cured with a DLP projector, providing a print area of 60x40x100mm with the recommended 1024×768 projector, or 72x40x100mm with the alternative 1080p projector.

This isn’t the only resin printer that’s come out recently; SeeMeCNC recently announced their cleverly named DropLit resin printer kit, going with the same ‘bring your own projector’ idea as the LittleRP. With the price of the printer, both of these kits should cost less than $1000 USD. With the price of UV resin dropping over the last few years, it might be just the time to get in the resin printer game.

The Beginning Of The Age Of 3D Resin Printers

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For several years now, filament-based plastic printers have ruled the hobbyist market, with a new iteration on squirting plastic appearing on Kickstarter every week. SLA printers, with their higher resolution and historically higher price for raw materials, have sat in the background, waiting for their time to come.

Now, with the Sedgwick printer now available on Kickstarter, we may finally be seeing some resin printers make their way into hackerspaces and workshops the world over. Instead of other DLP projector-based resin printer where projector light shines up through the resin tank, the creator of the Sedgwick, [Ron Light] is doing things the old-fashioned way: shining the projector down onto the surface of the resin. He says it’s a simpler method, and given he’s able to ship a Sedgwick kit minus the projector for $600, he might be on to something.

There are a few other resin printers coming on the scene – the LittleSLA will soon see its own Kickstarter, the mUVe 1 is already shipping, and over on Hackaday Projects, the OpenExposer project is coming along nicely. All very good news for anyone who wants higher quality prints easily.

Home Made Resin Based 3D Printer is Incredible

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Resin based 3D printers (SLA) are the next big thing, and while they may seem daunting at first, in some ways they are actually simpler than FDM machines with less moving parts! Loosely following an Instructable, [Dan Beaven] has just finished putting together his own home-made 3D DLP Printer, and it’s bloody brilliant.

He owes a lot of thanks to [Tristram Budel] and his incredibly detailed Instructables guide on building  a 3D DLP printer, but [Dan] has also added quite a bit of his own flair to the build. Most notably is his method of separating layers from the vat of resin — most designs tilt the bed slightly to counter the suction forces, but his slides the vat back and forth along the Y-axis, which seems to work extremely well.

The printer is built out of 1″ T-slot aluminum and has a NEMA 17 motor that provides the Y-axis movement along two linear rods for the vat. The Z-axis stage uses a NEMA 23 motor and has a whopping 14″ of travel. Combined with a 104mm x 204mm build plate, this thing can print some decently sized parts!

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Creating PCBs with 3D Resin Printers

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The folks over at Full Spectrum Laser are Kickstarting their own 3D printer – a stereolithography machine like the Form 1 and B9 Creator printers. During their testing, they discovered a new application for these SLA printers that should prove to be very useful for the makers and builders using machines – manufacturing PCBs with UV-sensitized copper clad boards.

Full Spectrum Laser’s printer – the Pegasus Touch – uses a near UV laser and a galvo system to build objects in UV-curing resin layer by layer. In retrospect it seems pretty obvious a UV laser would expose UV sensitive boards, but this discovery simply reeks of cleverness and is a nice ‘value added’ feature for the Pegasus printer.

The Pegasus printer has a laser spot size of 0.25mm, meaning the separation between traces on Pegasus-produced PCBs will be just under 10 mils. That’s a bit larger than the limits of laser printer-based PCB fabrication but far, far less complicated. Making a PCB on an SLA printer is as easy as removing the resin tank and putting a sensitized board on the build platform. Draw some traces with the printer, and in a few minutes you have an exposed board.

We’d really like to see if this technique can also be used with other SLA printers. if anyone out there would like to experiment, be sure to send the results into the tip line.

Video from Full Spectrum Laser below.

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Running into the Form 1 printer at Maker Faire

The Form 1 resin printer Kickstarter met its funding goal in just about 8 hours, and after five days is on track to be the most successful Kickstarter to date. Being so successful meant we had to drop by the FormLabs booth at Maker Faire to see what the hubub is.

From the sample prints floating around the booth, the Form 1 printer has amazing resolution – a 3 inch tall statue of a Greek god had as many features as a life-sized statue.

In the video (both above the fold and after the break), [David Cranor] goes over the features and finishing process of objects made on the Form 1.

[Read more...]

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