Resin printing, it can be messy but you get really great resolution thanks to the optical nature of curing the sticky goo with light from a projector. Soon it will have a few more notches in its belt to lord over its deposition cousins: speed and lack of layers. A breakthrough in resin printing makes it much faster than ever before and pretty much eliminates layering from the printed structure.
The concept uses an oxygen-permeable layer at the bottom of the resin pool. This inhibits curing, and apparently is the source of the breakthrough. The resin is cured right on the border of this layer and allows for what is described as a continuous growth process rather than a layer-based approach. One of the benefits described is no need for resin to flow in as the part is extracted but we’re skeptical on that claim (the resin still needs to flow from somewhere). Still, for us the need to work with resin which is expensive, possibly messy, and has an expiry (at least when compared to plastic filament) has kept deposition as a contender. The speed increase and claims of strength benefits over layer-based techniques just might be that killer feature.
The technology is coming from a company called Carbon3D. They are branding it CLIP, or Continuous Liquid Interface Production. After the break you can see a video illustration of the concept (which is a bit too simple for our tastes) as well as a TED talk which the company’s CEO, [Joseph Desimone] gave this month. Of course there is also the obligatory time-lapse print demo.
So what do you think: game changer or not, and why do you feel that way? Let us know in the comments.
Continue reading “Clever Chemistry Leads to Much Faster 3D Printing”
With resin printers slowly making their way to hackerspaces and garages the world over, there is a growing need for a place to cure these UV resin prints. No, they don’t come out of the machine fully cured, they come out fully solid. And no, we’re not just leaving them in the sun, because that’s not how we do things around here.
[Christopher] whipped up a post-cure lightbox meant to sit underneath his Form 1 printer. It’s made of 1/2″ MDF, with adjustable feet (something the Form 1 lacks), a safety switch to keep the lights off when the door is open, and a motor to rotate the parts around the enclosure.
The light source for this lightbox is 10 meters of ultraviolet LED strips. The LEDs shine somewhere between 395-405nm, the same wavelength as the laser diode found in the Form 1 printer. Other than a bit of wiring for the LEDs, the only complicated part of the build was the motor; [Christopher] bought a 2rpm motor but was sent a 36rpm motor. The vendor was out of 2rpm motors, so a PWM controller was added.
It’s a beautiful build that shows off [Christopher]’s ability to work with MDF. It also looks great sitting underneath his printer, and all his parts are rock solid now.
A speaker is just about the simplest electronic component possible, just barely more complex than resistors and wire. They’re also highly variable in their properties, either in size, shape, frequency response, and impedance. Obviously, building custom speakers would be of interest to a lot of people, but there aren’t many people out there doing it. [Madaeon] is one of those people. He created a speaker from scratch, using nothing but magnets, wire, and a bit of UV curing resin.
The frame of the speaker contains a magnet, and the coil of wire is carefully attached to the 0.1mm thin speaker cone with a bit of UV curing resin. All the parts are available on Thingiverse, but you will need a UV resin printer with a low layer height to print this thing out.
The speaker was built by [madaeon] as a demonstration of what the printer he built can do. It’s a fairly standard resin-based 3D printer built around a DLP projector. It’s also cheap, and unlike some other cheap resin-based 3D printers, there’s a reasonable likelihood his will ship within the next few months.
There are only a few more days until The Hackaday Prize semifinalists need to get everything ready for the great culling of really awesome projects by our fabulous team of judges. Here are a few projects that were updated recently, but for all the updates you can check out all the entries hustling to get everything done in time.
Replacing really, really small parts
The NoteOn smartpen is a computer that fits inside a pen. Obviously, there are size limitations [Nick Ames] is dealing with, and when a component goes bad, that means board rework in some very cramped spaces. The latest problem was a defective accelerometer.
In a normal project, a little hot air and a pair of tweezers would be enough to remove the defective part and replace it. This is not the case with this smart pen. It’s a crowded layout, and 0402 resistors can easily disappear in a large solder glob.
[Nick] wrapped the closest parts to the defective accelerometer in Kapton tape. That seemed to be enough to shield it from his Aoyue 850 hot air gun. The new part was pre-tinned and placed back on the board with low air flow.
How to build a spectrometer
The RamanPi Spectrometer is seeing a lot of development. The 3D printed optics mount (think about that for a second) took somewhere between 12 and 18 hours to print. Once that was done and the parts were cleaned up, the mirrors, diffraction grating, and linear CCD were mounted in the enclosure. Judging from the output of the linear CCD, [fl@C@] is getting some good data with just this simple setup.
Curing resin and building PCBs
[Mario], the guy behind OpenExposer, the combination SLA printer, PCB exposer, and laser harp is chugging right along. He finished his first test print with a tilted bed and he has a few ideas on how to expose PCBs on his machine.
You don’t need props to test a quadcopter
Goliath, the gas-powered quadcopter, had a few problems earlier this month. During its first hover test a blade caught a belt and bad things happened. [Peter] is testing out a belt guard and tensioner only this time he’s using plywood cutouts instead of custom fiberglass blades. Those blades are a work of art all by themselves and take a long time to make; far too much effort went into them to break in a simple motor test.
Over the last few years, a few resin / stereolithography printers have been made a few headlines due to print quality that cannot be matched by the usual RepRap style filament printers. These used to be extremely expensive machines, but lately there have been a few newcomers to the field. The latest is the LittleRP, an affordable DLP projector-based resin printer that can be put together for under a kilobuck.
Instead of proprietary resins, the LittleRP is designed to use as many different formulations of UV curing resin as possible, including those from MadeSolid and MakerJuice. These resins are cured with a DLP projector, providing a print area of 60x40x100mm with the recommended 1024×768 projector, or 72x40x100mm with the alternative 1080p projector.
This isn’t the only resin printer that’s come out recently; SeeMeCNC recently announced their cleverly named DropLit resin printer kit, going with the same ‘bring your own projector’ idea as the LittleRP. With the price of the printer, both of these kits should cost less than $1000 USD. With the price of UV resin dropping over the last few years, it might be just the time to get in the resin printer game.
For several years now, filament-based plastic printers have ruled the hobbyist market, with a new iteration on squirting plastic appearing on Kickstarter every week. SLA printers, with their higher resolution and historically higher price for raw materials, have sat in the background, waiting for their time to come.
Now, with the Sedgwick printer now available on Kickstarter, we may finally be seeing some resin printers make their way into hackerspaces and workshops the world over. Instead of other DLP projector-based resin printer where projector light shines up through the resin tank, the creator of the Sedgwick, [Ron Light] is doing things the old-fashioned way: shining the projector down onto the surface of the resin. He says it’s a simpler method, and given he’s able to ship a Sedgwick kit minus the projector for $600, he might be on to something.
There are a few other resin printers coming on the scene – the LittleSLA will soon see its own Kickstarter, the mUVe 1 is already shipping, and over on Hackaday Projects, the OpenExposer project is coming along nicely. All very good news for anyone who wants higher quality prints easily.
Resin based 3D printers (SLA) are the next big thing, and while they may seem daunting at first, in some ways they are actually simpler than FDM machines with less moving parts! Loosely following an Instructable, [Dan Beaven] has just finished putting together his own home-made 3D DLP Printer, and it’s bloody brilliant.
He owes a lot of thanks to [Tristram Budel] and his incredibly detailed Instructables guide on building a 3D DLP printer, but [Dan] has also added quite a bit of his own flair to the build. Most notably is his method of separating layers from the vat of resin — most designs tilt the bed slightly to counter the suction forces, but his slides the vat back and forth along the Y-axis, which seems to work extremely well.
The printer is built out of 1″ T-slot aluminum and has a NEMA 17 motor that provides the Y-axis movement along two linear rods for the vat. The Z-axis stage uses a NEMA 23 motor and has a whopping 14″ of travel. Combined with a 104mm x 204mm build plate, this thing can print some decently sized parts!
Continue reading “Home Made Resin Based 3D Printer is Incredible”