Rebuilding a Custom IC Saves HP Pulse Generator

 

Rebuilding an HP Custom IC[Matthew] got himself into a real pickle.  It all started when he was troubleshooting a broken Hewlett Packard 8007A pulse generator. While trying to desolder one of the integrated circuits, [Matthew] accidentally cracked it. Unfortunately, the chip was a custom HP Pulse shaper IC – not an easy part to source by any means. That broken chip began a 5 year mission: to explore strange new repair methods. To seek out new life for that HP 8007A. To boldy fix what no one had fixed before.

[Matthew's] first repair attempt was to build a drop in replacement for the HP chip. He took a look at the block diagram, and realized the chip was just some simple logic gates. He built his version with a small PCB and Fairchild TinyLogic gates. Unfortunately, the TinyLogic series is fast CMOS, while HP’s original chip used Emitter-coupled Logic (ECL). Thanks to the wildly different voltage levels of the two logic families, this design had no chance of working.

Five years later, [Matthew] was going to school at MIT, and had access to a wire bonding machine. He rebuilt the package using some epoxy, and managed to re-run the various bond wires. While everything looked promising, this attempt was also a failure. After all that work, the chip was blown.

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