How to repair a ribbon cable connection on consumer electronics

It’s not uncommon in cheaper devices to find a ribbon cable soldered directly to the circuit board like the one pictured above. Using a connector would have been a much more resilient approach, but adding parts adds cost. If you take a close look you’ll see things aren’t looking so great anymore. [Chaotic and Random] pulled this board out of his VW Camper Van. Rather than buy an expensive replacement part, he shows us how to repair a soldered ribbon wire connection.

This repair is rather invasive and he suggests trying some hot-air rework (possibly using a heat gun) to fix up any misbehaving connections. But if that has failed it’s time for the knife. The first step is to  cut the ribbon so that the LCD can be removed from the board. From there he peels the remaining scrap off ribbon of the pads. This makes us cringe as it could lift traces from the PCB, but he was gentle enough to avoid it. Now comes the time to start reassembling. After thoroughly cleaning the pads the ribbon is cut straight and resoldered. The trick is to flow the solder without melting the ribbon. He uses tin foil to cover the tip and cools it on a moist sponge just before reflowing solder.

It sounds like more art than science. But when the only alternative is to spend hundreds on a new part it may be worth a try.

Can a Kickstarter project actually build a space elevator?

It’s the stuff that Science Fiction is made of: an elevator that climbs its way into space rather than needing a rocket to get there. Can it be done? No. But this Kickstarter project aims to fund research that will eventually make a space elevator possible. They’re already way over their goal, and plan to use the extra funds to extend the reach of the experiments.

A complete success would be a tether that reaches into space, held taught by a weight which is pulled away from earth by centrifugal force. That’s not really on the radar yet (last we heard humans weren’t capable of producing a substance strong enough to keep the tether from snapping). What is in the works is a weather balloon supporting a ribbon which a robot can climb. The team isn’t new to this, having built and tested several models at University and then in a start-up company that closed its doors a few years ago. Now they’re hoping to get a 3-5 kilometer ribbon in the air and to build a new robot to climb it.

For now we’ll have to be satisfied with the 1000 ft. climb video after the break. But we hope to see an Earth-Moon freight system like the one shown in the diagram above before the end of our lifetimes.

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