Have you ever seen an LED display made out of routers? [Sean] took eight Netgear routers and made an 8×4 display out of them. Because that wasn’t cool enough, a very small version of Conway’s Game of Life was added to the build.

Each router is running a copy of OpenWrt, a Linux distro meant for limited hardware. Instead of an 802.11 protocol, each router runs the B.A.T.M.A.N. advanced mesh protocol. This protocol allows each router to communicate with all the other routers.

Instead of each router receiving data from a master, the routers calculate each step in the Game of Life independently.  Once the routers communicate their initial states, each router is responsible for displaying its four LEDs for each new generation. In the video after the break, you can see [Sean]‘s routers calculating random Game of Life boards. Sadly, we didn’t notice a GoL oscillator being randomly generated, but with a 4×8 play field even a Glider wouldn’t last very long.

[Brad] had an extremely productive January 18th. Considering how many websites went dark to protest SOPA, we can’t blame him. While considering what he could get done if popular Internet time sinks went dark on command, [Brad] thought of the Stop Online Productivity Avoidance box. This build will redirect all traffic to sites like reddit, hacker news, and (gasp!) hack a day to a simple web page that asks the eternal question, “shouldn’t you be working right now?”

The box has two modes: in SOPA mode, the whole Internet is at [Brad]‘s fingertips. In NOPA mode, an Arduino communicates with a Python script running on the router to pull up an Internet blacklist. A simple button would be too easy to override, so there’s a ‘nuclear mode’ that shuts off these time sinks for one hour. The only way around the blacklist is to restart the router, a process that takes 15 minutes and will kill the entire Internet for the duration. Not something you’d like to do if you’re slightly bored.

All the code for the SOPA box is up on github and you can check out [Brad]‘s demo of the SOPA box after the break.

Regular reader [MS3FGX] recently wrote a guide to compiling OpenWRT from source. You may be wondering why directions for compiling an open source program warrant this kind of attention. The size and scope of the package make it difficult to traverse the options available to you at each point in the process, but [MS3FGX] adds clarity by discussion as much as possible along the way.

OpenWRT is an open source alternative firmware package that runs on may routers. It started as a way to unlock the potential of the Linksys WRT54G. But the versatility of the user interface, and the accessibility of the Linux kernel made it a must-have for any router. This is part of what has complicated the build process. There are many different architectures supported and you’ve got to configure the package to build for your specific hardware (or risk a bad firmware flash!).

You’ll need some hefty hardware to ease the processing time. The source package is about 300 MB but after compilation the disk usage will reach into the Gigabyte range. [MS3FGX] used a 6-core processor for compilation and it still took over 20 minutes for a bare-bones distribution. No wonder pre-built binaries are the only thing we’ve ever tried. But this is a good way to introduce yourself to the inner workings of the package and might make for a frustrating fun weekend project.

Most of the time, CNC machines are used for very precise and exacting. There is another way that allows for a more “hands on” approach to routers and mills that allows for a lot more creativity and freedom. The touchCNC these guys whipped up allows anyone to finger paint with a friggin router.

From the forum post the guys sent in, they wrote a simple Android app for a tablet that allows for router control via a touch interface. There are three parts to the software. An Android app sends finger positions to a java server running on the CNC computer. This server dumps gcode into a text file. A vbscript inside the router software keeps reading from the specified file. With all this, finger movements are translated directly into machine movements.

The controls are fairly simple, like a real-life representation of Microsoft Paint. Of course there’s a ‘tap GOTO’ command that moves the router to a specified position. The router bit is lowered onto the work piece with a ‘long tap’ and stays lowered until the finger is released.

You can check out the code for touchCNC, but the guys are working on a few additional features like converting the tablets gyro output to gcode. Until then, enjoy the videos the guys posted after the break.

[Heli] had a WRT300N wireless router sitting around collecting dust. He decided to squeeze at bit more entertainment value out of it by seeing if he could pull off a RAM upgrade. He managed to double the router’s RAM and posted a walk through (translated) to help you do the same.

Swapping out surface mount RAM chips isn’t the easiest thing in the world and you must wondering what prompted this. It seems he wanted to run the LuCI package on the router but it was slow (or even incapable) of booting with the stock hardware’s 16 Mb. He first sourced some pin-compatible replacement chips from an old Pentium III computer. While his soldering iron was hot, he also wired up a JTAG header, which connects via the red wires just visible to the left. When he first fired up the unit he was happy that it was able to boot, but it still only detected 16 Mb.

It turns out you’re going to need to roll your own kernel to get it to take advantage of the upgrade. Source code for OpenWRT is easy to find and there’s plenty of guides for compiling it. If you try this, make sure to read [Heli's] post carefully as he’s got some important configuration information that will help you to avoid bricking your router.

[Andrew] has an ASUS wl520-gU router that he is pretty fond of, despite its numerous problems. CPU clock bug aside, the router only has 16MB or memory like many others on the market. While tooling around with the bootloader he bricked the device, so he decided it was time for an overhaul.

After some searching online, he found that the router could be unbricked by shorting out one of the pins on its flash chip. With an emergency unbrick button installed on the board, he can now reset it in seconds by power cycling the device.

Now that he had a working router again, he proceeded to remedy his initial gripe – the lackluster amount of memory. He soldered in a 512Mbit (64MB) module in the original chip’s place, crossed his fingers and booted the router. It started up just fine, so he ran a few commands to instruct the router to recognize the new memory capacity. After rebooting, he found that it only recognized 32MB of RAM, which was remedied by soldering a 22 Ohm resistor to one of the module’s pins.

It did take a bit of careful soldering to get things upgraded and working, but we think it was well worth the effort.

[Tom] sent in a gigantic 3-axis router that he pieced together during a 2 week-long work experience placement. Looking at this picture showing a 12-inch ruler on the work area, we realized that this may be the largest CNC router we’ve seen on Hack A Day.

[Tom]‘s employer gave him some obsolete axes, so piecing the mechanical components together was very easy. The only real problem was interfacing the CNC controller to a computer. This meant [Tom] had to convert G Code to the code used by the antiquated NSK axes. Where G Code defines arcs with a start point, end point, and radius, the NSK code defines arcs with a start point, end point, and another point along the arc. It’s a tricky bit of math, but [Tom] built some software that did this in Visual Basic.

Right now, [Tom] only has a pen tool attached to the router; you can check that in action after the break. We’re trying to imagine what we would do with a 4 m² work area; this could easily be used to make a giant reprap or other 3D printer.

[Autuin] was worried about having desirable electronics stolen while on the road with his band. He didn’t want to take a laptop along on tour, but he didn’t want to be without his music either. To solve this problem, he built a music player inside of a cheap-looking radio. His write-up covers two different portable MP3 solutions, but it’s the second rendition that catches our attention.

After hollowing out the old radio he filled the void with an Asus WL-HDD 2.5. That hardware is meant to be an easy way to add network storage; it houses a laptop hard drive and has WiFi and Ethernet connectivity. But it also has one USB port, and can be hacked to add a second. [Autuin] did just that, using the two USB connections to add a Bluetooth dongle and a USB sound card. Music is synced with the hard drive via some cat-5 cable that’s hidden in the battery compartment of the vintage box. The NAS runs Linux, and the audio playback software is controlled though a Mobile Java application running on a somewhat broken cellphone. That’s an idea that might find its way into our next project.

[Nathan] had an small router kicking around and thought that he might as well put it to good use. He had always been interested in getting a better handle on his espresso machine, and figured that the router would be a perfect Linux-based PID controller.

He installed OpenWRT on the router, then disassembled it in order to get access to the router’s GPIO pins. He built a small PCB that allows him to get temperature info from the machine to the router using i2c. [Nathan] put together a PID package for OpenWRT, allowing him to control the machine over SSH, though he may build in a user-friendly web interface sometime in the future.

He says that most espresso machine PID controllers he has seen come in the form of big ugly boxes slapped on the side of the machine’s case, though we have to disagree with him on that point. Opinions aside, he is going for a minimalist design, and while he says that he is only about half way through the project, we think things are looking promising so far.

When everything is said and done, we hope to get a much closer look at all of his code, schematics, and more information on the router he used as well.

The Broadband Internet Service BenchMARK is an open source initiative to put tools in the hands of the common Internet user that will make measurement and analyzation of home network traffic easier. It targets LAN and WAN network utilization by measuring latency, packet loss, jitter, upstream throughput, and downstream throughput. Of course gathering data isn’t worth anything unless you have a way to present it, and to that end the Project BISMark team has been developing a web interface where you can view the usage of anyone who’s running the firmware.

The project builds on top of OpenWRT, which means that you should be able to run it on any router that’s OpenWRT compatible. This includes the ubiquitous WRT54G routers and many others. We remember when DD-WRT added bandwidth monitoring as part of the standard release, which really came in handy when the stories about ISP bandwidth capping started to hit. We’re glad to see even more functionality with this package as it can be hard to really understand what is going on in your network. After the break you’ll find a video detailing the features of BISMark.

The Linksys router seen about is a WRT54G version 1. It famously runs Linux and was the source of much hacking back in the heyday, leading to popular alternative firmware packages such as DD-WRT and Tomato. But the company went away from a Linux-based firmware starting with version 8 of the hardware. Now they are using a proprietary Real Time Operating System called VxWorks.

[Craig] recently put together a reverse engineering guide for WRT54Gv8 and newer routers. His approach is purely firmware based since he doesn’t actually own a router that runs VxWorks. A bit of poking around in the hex dump lets him identify different parts of the files, leading to an ELF header that really starts to unlock the secrets within. From there he carries out a rather lengthy process of accurately disassembling the code into something that makes sense. The tool of choice used for this is IDA Pro diassembler and debugger. We weren’t previously familiar with it, but having seen what it can do we’re quite impressed.

[Image via Wikimedia Commons]

[Jay Collett] likes listening to Internet radio stations and decided to build his own standalone hardware that lets him listen without being at his computer. But he wasn’t starting from square one on this project. [Jay] built on the epic instruction set that [Mighty Ohm] published when he first built his own WiFi radio.

Both of these radios used the same method of getting onto the internet; a hacked router. We kind of like this because it means you should be able to use the radio as a bridge for wired Ethernet devices. But we digress. [Jay] departs from the instructions by using an Arduino and its IDE to interface an LCD screen with a different line/column orientation than the original, and to implement a different control scheme. This makes the project a bit more approachable if you prefer not to roll your own electronics.

Take a look at the video after the break. The router takes quite a while to boot, but once it does it seems that the controls are both intuitive and responsive.

[Arto] recently upgraded his home Internet subscription from an ADSL to VDSL, and with that change received a shiny new ZTE ZXDSL 931WII modem/wireless router. Once he had it installed, he started to go about his normal routine of changing the administrator password, setting up port forwarding, and configuring the wireless security settings…or at least he tried to.

It seems that he was completely unable to access the router’s configuration panel, and after sitting on the phone with his ISP’s “support” personnel, he was informed that there was no way for him to tweak even a single setting.

Undaunted, he cracked the router open and started poking around. He quickly identified a serial port, and after putting together a simple RS232 transceiver, was able to access the router’s telnet interface. It took quite a bit of experimentation and a good handful of help from online forums, but [Arto] was eventually able to upload an older firmware image to the device which gave him the configuration tools he was looking for.

Aside from a few Ethernet timeout issues, the router is now performing to his satisfaction. However, as a final bit of salt in his wounds, he recently read that the admin panel he was originally seeking can be accessed via the router’s WAN interface using a well-known default password – frustrating and incredibly insecure, all at the same time! He says that he learned quite a few things along the way, so not all was lost.

Before I decided to build my own CNC machine I had seen a few bolt together machines on the internet, usually constructed using 80/20 aluminum extrusion. My write up describes my attempt at a completely DIY bolt together machine made from 25mm aluminum SHS, 50mm shelving brackets and lots and lots of gutter bolts.

Building the machine involved drilling and tapping about 400 holes (if I can still count) and assembling the machine over a 3 month period. I designed it mostly on the fly which lead to a few headaches, but in the end a machine that works quite well (if slowly and noisily). I go through each major component of the machine and describe how and why I would have changed it if I had followed the normal plan-design-build methodology.

I have tried two versions of stepper motor drivers and you can find the schematics for the DIY version on my site. The entire thing runs from a Linux PC running EMC2, check out a video after the break to see it in action and here are some photos of a few of my machined items.

Adjusting the bit height on a router table can be a pain in the butt. Traditionally you needed to get into the cavity under the table top in order to make these adjustments, and it’s hard to make the adjustment and measure the height at the same time. Modern routers now offer the option to adjust height through a hole in the plate that sits in the router table, but this is usually only found on the more expensive models. Rather than buy a new tool [Urant] built his own router lift.

He’s using recycled closet rails to give his rig some smooth operation. These are the rails and runners that let closet doors hang from the top jamb. He saved them when replacing the closet doors in one of his rooms. There’s a triangular gantry which hosts the router, allowing it to move vertically on the three sets of rails. The threaded rod in the foreground of the picture above lets the woodworker adjust bit height by turning the nut at the top. Once mounted in the router table the nut is accessible through a small hole in the table surface.