Molded parts: Prusa Mendel in 30 minutes

This set of white RepRap parts were created in molds, instead of being printed by another RepRap. [Mark A. Ganter] of the University of Washington admits that this breaks the idea of a 3D printer that is self-replicating. But the molds – which were created by tweaking Prusa Mendel parts to be mold friendly – have the ability to produce every plastic part necessary to build your own RepRap and they can do it much faster. Once the molds were completed [Mark] and his students were able to produce a full set of parts in just 30 minutes, cutting as much as 14 hours off of the time it would have taken to print the parts. Still not convinced? How about this: the molds can be created by a 3D printer or by using a high-resolution power printing method like they have here.

The process starts by printing master parts, then creating a silicone RTV mold from them. Once the molds are ready, [Mark’s] team pours polyurethane into them and waits for it to harden. They plan to share the STL files in less than a week so that you can make your own molds to use to build your RepRap army.