Reverse engineering the die of a ULN2003 transistor array

uln2003-die-reverse-engineering

We’re no strangers to looking at uncapped silicon. This time around it’s not just a show and tell, as one transistor form a ULN2003 chip is reverse engineered.

The photo above is just one slice from a picture of the chip after having its plastic housing remove (decapped). It might be a stretch to call this reverse engineering. It’s more of a tutorial on how to take a functional schematic and figure out how each component is placed on a photograph of a chip die. Datasheets usually include these schematics so that engineers know what to expect from the hardware. But knowing what a resistor or transistor looks like on the die is another story altogether.

The problem is that you can’t just look at a two dimensional image like the one above. These semiconducting elements are manufactured in three dimensions. The article illustrates where the N and P type materials are located on the transistor using a high-res photo and a reference diagram.

If you want to photograph your own chip dies there are a few ways to decap them at home.

Using diodes and transistors as solar cells

When you get down to it, solar cells aren’t much different from the diodes and transistors in your parts drawers or inside your beloved electronics. They’re both made of silicon or some other semiconductor, and surprisingly can produce electricity in the presence of light. Here’s two semiconductors-as-solar panel projects that rolled into the tip line over the past few days.

[Steven Dufresne] cut open a 2N3055 power transistor to expose the semiconductor material to light. In full sunlight, he was able to produce 500 millivolts and 5.5 milliamps. In other words, he’d need around 5000 of these transistors wired up to turn on a compact fluorescent light bulb. A small calculator has a much lower power requirement, so after opening up five transistors he was able to make a solar-powered calculator with a handful of transistors.

[Sarang] was studying solar cells and realized a standard silicon diode is very similar; both are p-n junctions and the only real difference is the surface area. He connected a 1N4148 to a multimeter and to his surprise it worked. [Sarang] is able to get about 150 millivolts out of his diode with the help of a magnifying glass. While he doubts his diode is more efficient than a normal solar cell, he thinks it could be useful in low-cost, low power applications. We’re thinking this might be useful as a high-intensity light detector for a solar cooker or similar.

After the break, you can check out the videos [Steven] and [Sarang] put up demonstrating their solar cells.

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Magnetic Movie


Magnetic field lines may be invisible to the naked eye, but they behave in ways that would amaze us if only we could see them. [Ruth Jarman] and [Joe Gerhardt] from Semiconductor wanted to make them visible for everyone, so they produced Magnetic Movie, a film that combines animations, theoretical models, and actual VLF recordings of the entire Earth’s magetic forces to create a film that shows magnetic fields moving and jumping through the air in living color.

The film is part art project and part scientific experiment, but we can enjoy it on both levels, as watching the path and motion of magnetic field lines is both beautiful and informative. Get a glimpse for yourself after the break.

[Read more...]

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