Hackaday Links: November 4, 2012

Wait, you’re using a Dremel to cut PCBs?

Cutting copper-clad board or – horrors – depanelizing PCBs is a pain if you don’t have the right tool. Over at Hub City Labs they’re using a small, cheap metal shear & break. Bonus: it can cut and bend sheet metal, so the Hub City folks can also make enclosures.

Color Codes? Yes, Color Codes.

[Joe] sent in a cool utility he whipped up called resisto.rs. Plug in a resistor value, and it’ll spit out the 4-band, 5-band, and surface mount labels for that resistor value. Pretty neat.

Parallel Ports

Parallel ports may be a dying breed, but that didn’t stop [Electroalek] from putting together a VU meter that connects to his LPT port. It’s an extremely simple design; just connect some LEDs and resistors to the pins of a parallel port, and you can easily control them via software on a computer. Playing around with an LPT port used to be common knowledge, so we’re glad to see [Electroalek]‘s work here.

The power is out, but Radio Shack is still open

[Jason] is stuck in New Jersey without power and needed a way to charge his phone. He whipped up a cell phone charger using an RC car battery and an LM317 voltage regulator. It’s an easy circuit to piece together, and judging from [Jason]‘s picture will hopefully keep his cell phone charged until the power comes back on.

Shooting 50 Nerf darts all at once

If [Rob]‘s project log is to be believed, it looks like they’re having a lot of fun over in the Sparkfun warehouse. They decided to have a full-scale Nerf gun war for a summer intern’s last day. [Rob] came up with a DIY Nerf shotgun that shoots 50 darts across the room, just waiting to be found sometime in the next decade.

There’s a great video of [Rob] firing the single barrel (yeah, they made a trident-shaped one as well) gun at well prepared but unsuspecting coworkers. Be sure to check out the comments of this post to see Hackaday readers frothing at the mouth because PVC pipe isn’t a pressure vessel guys. You’ll all surely die.

DIY spot welder makes metalwork easy

At Hackaday, we’ve seen enclosures built out of just about every material. From wood, glass, epoxy resin, plastic, and even paper, all these different types of enclosures provide some interesting properties. Sometimes, though, you need an enclosure made out of metal and welding together steel cases isn’t exactly easy or cheap. [manekinen] came up with a really great solution to the problem of welding together sheet metal. It’s a very easy to build spot welder perfect for fabbing steel cases.

The core of the build is a transformer pulled from a Technics stereo amplifier. [manekinen] removed the stock secondary winding and rewound the transformer four turns of 35mm ² wire (about 2 AWG). This made the transformer put out 2.6 Volts a 1 kA – more than enough to weld 22 ga sheet.

For the control mechanism, [manekinen] put a limit switch on the electrode arm and wired that to a timer. A knob on the front of the welder allows him to vary the time the welder is on from 0 seconds to 4 seconds.

The results are fantastic – trying to rip apart a weld only results in the metal itself tearing; exactly what you want to see in a welder. It’s a great build made even more fantastic by the welder building its own enclosure.

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