We featured 3D printer projects on last week’s Hacklet. This week, we’re looking at a few awesome projects created with those printers. Trying to pick great 3D printed projects on Hackaday.io is a bit like staring at the sun. There are just way too many to choose from. To make things a bit easier, I’ve broken things down into categories. There are artistic prints, complex mechanical or electronic prints, and then there are simple functional prints, which is the topic we’re featuring today. Simple functional prints are designs which perform some function in the world. By simple, I mean they have only a few moving parts or electronic components. Let’s get right to it!
We start with [Scott] and L Extrusion Endcaps. Every Home Depot, Lowes, or hardware store has a selection of extruded aluminum. Typically there are a few flat bars, and some L brackets. L brackets are great, but they can be a pain to work with. Most of us don’t have the skills or the tools to weld aluminum, so nuts and bolts are the only way to go. [Scott’s] given us another option. He’s designed a set of 3D printable brackets that slip onto the ends of the brackets. The brackets make quick work of building boxes, racks, or anything with 90° or 45° angles.
Next up is [Joe M] with 3D Printed Molds: Custom Silicone Earbuds. [Joe] had a set of Bluetooth earbuds he enjoyed, but the rubber tips left a bit to be desired. Not a problem when you have a 3D printer on hand. [Joe] measured the plastic part of his earbuds and the rubber tips from a different set he liked. A bit of CAD magic later, and he had a model for the perfect earbud tip. While he could have directly printed the tip in a flexible filament like NinjaFlex, [Joe] opted for a pure silicone tip. He printed molds, then mixed silicone caulk with cornstarch (as a catalyst). The resulting earbuds sound and feel great!
Next we have [Jetty] with Highly Configurable 3D Printed Helmholtz Coil. Helmholtz coils are used to create uniform magnetic fields. Why would you want to do that? It could be anything from measuring magnets to cancelling out the effect of the earth’s magnetic field on a device being tested. [Jetty’s] wrote an OpenScad program which allows the user to enter parameters for their coil. [Jetty’s] program then calculates the coil’s magnetic properties, and outputs a printable .stl file. Building the coil is as simple as printing it and wrapping some copper wire. [Jetty] found that his coil was within 60nT (nanoTesla) of the expected value. Not bad for a bit of plastic and wire!
Finally we have StickScope, [SUF’s] entry in the 2016 Hackaday Prize. Like many of us, [SUF] loves his StickVise. Sometimes you need a bit of magnification to see those tiny 0201 resistors though. [SUF] had a cheap USB microscope on hand, so he designed StickScope, a USB microscope mount designed especially for the StickVise. Two 6mm steel rods are the backbone of the design. 3D printed clamps hold the system together like a miniature boom microscope. This is actually the third revision of the design. [SUF] found that the original design couldn’t be used with parts close to the bar which holds the microscope. A small jaw extender was the perfect tweak.
If you want to see more simple functional 3D printed projects, check out our new simple functional 3D prints list! If I missed your project, don’t be shy, just drop me a message on Hackaday.io. That’s it for this week’s Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!
Quick, you need 1000 pieces of wire of the same length, what do you do? The disappointing answer is to put on the miniseries masterpiece Frank Herbert’s Dune and get to work snipping those bits by hand. We usually clamp a scrap piece of molding protruding perpendicular to the bench to use as a length guide in these cases.
The more exciting answer is to build a robot to do it for you. There’s no way you can build the robot faster than you could cut the wire… unless you have admirable rapid prototyping skills like [Eberhard]. He strapped together a barebones machine from two motors, and one switch in no time. Pretty amazing!
Wire coming off the spool feeds through two guides held by a third-hand. The outfeed length depends entirely on timing; two slices of wine cork drive the wire which passes through the open jaws of a wire snip. Those snips are hot-glued in place, with a motor winding up a strip connected to the other handle in order to make the cut. The only feedback is a limit switch when the snip is fully open.
It is entirely possible to get even less advanced. Here’s the same concept without the limiting switch. We appreciate the eloquence of the snipper squeeze method on that one. But for the most part we think you’ll be interested in one that goes about stripping the wire ends as well as cutting to length.
Continue reading “Robo-Wire-Snips Clip 1k Segments”
We’ve seen a few Nixie projects around here before, but this one might be the simplest yet. [Pinomelean] designed this simple nixie tube clock with just a handful of components.
The Nixie tube chosen for the project is an IN-12a. This tube can be purchased for around just four dollars. It is capable of displaying one digit at a time, zero through nine. Since the tube can only display one digit at a time, the clock is programmed to flash each digit of the current time one by one. There is a longer pause in between each cycle to make it easier to tell when the cycle begins and ends.
The system is broken into two main components. The first is the clock circuit. The clock runs off a PIC microcontroller with a 4MHz crystal. All of the logic is performed via the PIC and only a handful of other components are required. This includes some resistors and capacitors as well as a few high voltage SMD transistors to control the Nixie tube. [Pinomelean] has made this PCB design available so anyone can download it and make their own clock.
The second component to the clock is the power supply. The system is powered by a lithium-ion rechargeable battery, but [Pinomelean] notes that it can also be powered with USB. The lower voltage works well for the microcontroller, but the Nixie tube needs a higher voltage. [Pinomelean] built his own high voltage supply using components scavenged from an old disposable camera. This power supply board design is also made available for download, but it plugs into the main board so you can use another design if desired.. Check out the demo video below to see it in action. Continue reading “Simple and Elegant Single Digit Nixie Tube Clock”
[littlebird] posted a tutorial on making electronic dice. He’s using an ATmega328 for the numbers work, and a mercury switch to activate it all. A nice blue enclosure to match the blue LEDs he’s using for the number display wraps it up nicely. Of course, someone had to mention that this was an amazing amount of over kill and it could just be done with a 555 timer like they used to do “back in the day”. [littlebird] responded with another tutorial to prove that he hadn’t forgotten how to work with the basics. He goes on to point out, now that we see both in action, that he can expand his microcontroller based one quickly with a few lines of code, where every new feature added to the 555 timer version would require additional components.
You can catch videos of both after the break.
Continue reading “Electronic dice, overkill and simplified”
[David Williamson] has put together some pretty amazing little robots from bits of stuff he laying around the house. What initially caught our attention was this drawing robot over at HackedGadgets. We were impressed by the construction, as it looks like almost all of it was scrap. Upon clicking through the link we found a small collection that kept as amused for quite a while. Each one has some aspect that is surprising in its use of mundane materials. Need an omniwheel? Why not use plastic beads. Want a rail from which a robot can hang and drive? why not use drinking straws. Many of them may not have much for a brain, but the construction of the mechanisms is usually pretty interesting alone. You can see clips of some of his creations in the video after the break.
Continue reading “A fantastic collection of slapped together bots”
[Daniel] wrote up a quick tutorial on interfacing with the MQ-3, or better known Breathalyzer from SparkFun with Arduino. While we would have used perhaps an op-amp/comparator based system and kept it in a much smaller package, the idea was so quick and simple and enjoyable we hoped an article might keep some hackers from drinking and driving.
[Thanks CletustheYokel for pointing out our silly category mistake.]
How many times has this one happened to you? Just coming home from work, you walk in from the garage, settle down, and pick up the newspaper. But wait, did you remember to shut the garage door?
Presenting the open garage door indicator. [xjc2010] chose the simplest circuit possible, using only a switch to turn on and off the setup, an LED acting as the signal, and a transformer/resistor combo to drop the voltage to an acceptable LED friendly 2.8 volts. We don’t like how he strung wire all over his house to place the beacon, and would have preferred something wireless in one way or another, but for under 6 bucks this gets the job done quickly and cheaply. Now if only we could get it to remind us if we turned off the oven while on vacation.