Here’s a project from back in 2001 that might be of interest to some of you. It is a guide on how to build your own hot air pencil for SMD soldering.  He is using a super cheap 45W soldering iron from “the shack” combined with a pump type desoldering tool and an aquarium pump. He says it works pretty well, and we don’t see why it shouldn’t. This is a pretty elegant solution. There are also some more recent versions of this mod, but the idea is basically the same.

[thanks Stuart]

Everyone loves a good LED matrix hack, and we’ve seen our fair share, but never a 16 by 24 hand soldered SMD one. [bear24rw] and his team needed a project reflecting the interests of one of his classes, being an EE major, an LED matrix was just the ticket. Based on this instructable, he was able to cobble together a driver board; the code however was unacceptable, and he came up with a double buffer array solution. You can grab the eagle file and source code here, while you’re at it check out a quick video after the break.

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[Mike] has posted an instructable on making cool looking PCBs. He does it a little differently than we do. He uses soda cans for the stencils and combines the solder mas and silk screen steps. Also, a bit of extra cooking gives him this cool gradient of color. He has managed to get some really fine etching. It isn’t as fine as a laser etching, but this should be able to handle the smallest stuff you can throw at it. We’re a bit curious what exactly he’s building. There’s a color picture after the break to show you what we mean.

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Joystiq has been tracking the new starlet of Xbox 360 failures: the E74 error. It appears as the lower right light on the console turning red and an on-screen message telling the user to contact support with the error E74. The number of reported E74 errors seems to have risen since August 2008 and people are wondering if the more recent increase in errors are related to the release of the New Xbox Experience (NXE) Dashboard update. Did Microsoft reclass Red Ring of Death (RROD) failures as E74 to avoid warranty replacements? Read the rest of this entry »

Hobby electronics manufacturer SparkFun has started offering various classes at their Boulder, CO facility. [Landon] has been attending as many as possible and posted about his experience during their Stencil and Solder Paste class. Solder paste is used when manufacturing boards with a reflow oven. He took quite a few pictures of the process and posted notes and audio. He says it’s definitely something you’d have to learn hands-on, but his numerous photos give you an idea of what’s involved. Below, you can watch a video of the paste clean-up pass and stencil removal.

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We’re big fans of surface mount parts. SMD components are cheaper, take less board space, and don’t require drilling; all the coolest new parts are only available in SMD packages.

Smart Tweezers are an advanced multimeter tool specifically designed to test and troubleshoot SMD circuits. It automatically identifies resistors, capacitors, and inductors, and displays the relevant measurements. Advanced Devices sent us a pair of Smart Tweezers to review. We used them while building our last few SMD projects, read about our experience with this tool after the break.

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[doctek] wants to help ease any fear you may have of surface mount design. He has written this extremely in depth explanation of how to design and build an LED driver composed of surface mount parts. While there has been plenty of surface mount instruction floating around for a while, he feels that they skimp on the details, especially when it comes to really tiny parts who’s pads are unreachable with a soldering iron.  The method he uses is the “hot plate” method we’ve seen before. There’s enough information to build your own tiny LED driver with pulse width modulation, as well as tons of references to explain how and why he does things the way he does. Great job [doctek].

If you’re going to be doing a lot of soldering, you should check out our soldering station how to.

The N8VEM is a homebrew computer project based on the classic Z80 microprocessor. It’s designed to be easy to build using large TTL DIP components instead of SMD devices. It runs the CP/M operating system and all drives are virtual in RAM/ROM. While the base hardware is interesting, we really like the potential for expansion using a backplane. Have a look at the project’s Hardware Overview to see extra boards like the bus monitor and the prototyping board. We found out about this project on [Oldbitcollector]’s blog; he’s using a Parallax Professional Development Board to create a VT100 terminal for the N8VEM.

Make has assembled a buyers guide for the many different types of Arduino devices. The Arduino is an open hardware platform designed to make prototyping easily accessible. The design allows for other people to modify, expand, and improve on the base, and many people have started producing their own versions. The guide features a lot of the hardware we’ve covered in the past like the LilyPad, Arduino Pro, Sanguino, Duemilanove, Ethernet Shield, and Freeduino.

Out of the pack, the Seeeduino (pictured above) definitely caught our eye. It’s a low profile SMD design much like the Arduino Pro. They’ve taken advantage of the space saved by the SMD ATmega168 by adding more useful headers. In addition to the ICSP, you get the pins in UART order and an I2C header. Vcc is switch selectable for 3.3 or 5volts. The reset switch has been moved to the edge plus two additional ADC pins. Our favorite feature is the new spacing on the digital pins. Arduino digital pin headers have an inexplicable 160mil gap between the banks. The Seeeduino has the standard row for shield compatibility, but has an additional row spaced at standard 100mil spacing for use with protoboard. At $23.99, it’s competitively priced too.

Adafruit has just put their Uzebox based console into production. The Fuzebox is an 8bit game console based around the ATmega644-20PU microcontroller. Full 256 color 240×224 resolution video output is provide by either a composite connection or svideo. There is an SD card slot on board for future expansion. The chip takes care of all the I/O, so you just need to write your game code in C on top of it.

The kit looks easy to assemble. Almost all of the components are through-hole. The video chip is SMD and comes presoldered to the board. The kit has two SNES controller ports included, but you can use NES ports too. There are three ways you can load your program onto the board: 6pin FTDI, ICSP10, and ICSP6.